Kaushal Maheshkumar Bhatt

• Preventive Maintenance Scheduling and shutdown planning.
• SAP PM Execution and monitoring of critical equipments.
• Creation, Revision & Implementation of Standard Operating Procedure (SOP) and Standard Maintenance Procedure (SMP).
• Troubleshooting of rotating and static equipments.
• Inspection of new spares with increasing reliability in terms of correct spares availability.
• Minimizing inventory cost.
• Creating safe working environment by using tools like ReSOP, IMS, etc…
• Spare planning and procurement of large quantity spares and machinery.
• Looking after all kinds of maintenance activities related to Sulphur Recovery Unit and Sulphur Pastillation Unit.
• Having good experience in maintenance of CBA (Cold Bed Adsorption) unit stationary equipments like heat exchangers, sulphur recovery pit, waste heat boilers, vessels, reaction furnace and incinerator.

1. Work distribution and guidance to technicians and contractors for performing their task.
2. Review day to day work permits and interaction with process department to maintain health and availability of rotating and reciprocating machineries of plants.
3. Preparation of weekly and monthly report of maintenance activities, updating equipment maintenance history.
4. Planning, scheduling and controlling the Annual Turnaround of all critical jobs Preparation of turnaround report & advice management for future requirements.
5. Development implementation & execution of annual preventive maintenance schedule of reciprocating compressors and supporting auxiliary equipments.
6. Condition monitoring of rotary compressors and steam turbines with related auxiliaries.
7. Execution and supervision of major and minor overhauls of turbo compressors.
8. Monitoring and analysis of DCS readings and trends, for problem identification and resolution. Study of complex vibration problems of critical machines with- help of SYSTEM 1, a machinery diagnostic system of G.E (previously known as Bentley Nevada) and finalize actions for resolution of problems.
9. Inspection of critical items like rotor, inner casing, diaphragms, journal and thrust bearings, labyrinth seals which are removed in shutdown, identifying the defects & finalizing action plan for repair of components or for new purchase.
10. Trouble shooting and problem solving of lube oil/seal oil and different types of governing system of M/S Woodward, BHEL, Siemens etc
11. Analysis and RCA of breakdown of equipment and solving the repetitive maintenance problems & enhancing life between turn around.
12. Inventory control, development of indigenous spares.
13. Inspection of new spares and repairing of spares at repair works of supplier
14. Team building & subordinate development.
15. ISO -14001 & OHSAS-18001 compliance.