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تم إلغاء حظر المستخدم بنجاح
خورام قمر, Head of Manufacturing Operations

خورام قمر

Head of Manufacturing Operations·Unilever Pakistan Limited – Beauty & Personal Products Plan

باكستان

ماجستير, Chemical Technology + MBA Supply Chain + APICS CSCP

الخبرة العملية

مجموع سنوات الخبرة: 16 سنوات, 4 أشهر

Head of Manufacturing Operations

ديسمبر 2023 - حتى الآن

Unilever Pakistan Limited – Beauty & Personal Products Plan

Rahim Yar Khan، باكستان

ديسمبر 2023 - حتى الآن

Working as Manufacturing Manager (Dec 2023 - Till date)
• Develop and execute strategic plans to optimize operational efficiency and drive business growth.
• Lead and mentor a team of operations managers and supervisors to ensure alignment with organizational goals.
• Oversee all aspects of manufacturing operations, including production planning, inventory management, and quality control.
• Collaborate with cross-functional teams to streamline processes and enhance productivity.
• Champion a culture of continuous improvement, innovation, and excellence across the organization.
• Monitor key performance indicators and implement corrective actions as needed to meet targets.
• Ensure compliance with regulatory requirements and industry standards.
• Strategic negotiations with CBA team & leading a site of over 300 FTEs.

مجال الشركة:
السلع الاستهلاكية سريعة التداول
الدور الوظيفي:
التصنيع

Manager Product & Packaging Development Home Care

يناير 2021 - ديسمبر 2023

Unilever Pakistan Limited – Head Office

كراتشي، باكستان

يناير 2021 - ديسمبر 2023

Achievements unlocked: 1. Blind winning Product against eye-ball competition. Massive product superiority with cost savings. 2. Major unlocks of margins through consumer testing of VIP formulations maintaining product superiority with 5S Savings of ~ 1.5Mn Eur. 3. Ambitiously creating savings funnel / roadmap ahead of the 5S target. 4. Localization of game changer innovations - Surf Excel Liquid & Domex Acid in Pakistan market for the first time. 5. Clean future - Deployment of KF formulation of Comfort Fabric conditioner. 6. Localization of Vim Dish wash liquid. 7. Landed innovative & CF formulation of Surf Excel Fab. clean powder with completely new Packaging Development.

Responsibilities:
• Closely connecting with consumers, learning about their pain points and developing technical briefs with BU leads.
• Providing overviews and insights of formulations, raw materials, alternate suppliers and manufacturing sites, including specifications optimization.
• Leading and contributing to the resilience projects and programs related to material or product supply issues.
• Leading all innovations, 5S, Product design & deployment networks partnering with RDC & GDC.
• Driving holistic superiority through active competitive benchmarking, consumer connects & technical insights
• Performing consumer connects and turning key insights into the technical product briefs.
• Performs / seek cross functional alignment across BG stakeholders such as Marketing, Supply Chain, Quality etc..
• Conducting Technical Appraisals & active benchmarking against major competitor from consumer lens.
• Providing R&D leadership to create and realize 5S / E2E savings program.
• Capability development for myself & my team through FFP, follows learn, unlearn & relearn principles.
• Working closely with Senior leaders in the BU and interface with the BU procurement and supply chain leads, collaborative manufacturing partners as well as factory teams.
• Supporting factory team in major unlock of capacity by optimization of formulation design which helps reducing batch cycle time & changeovers without any compromise on product quality.

مجال الشركة:
السلع الاستهلاكية سريعة التداول

Assistant Manager Plant Operations, Foods Factory

يناير 2020 - ديسمبر 2020

Unilever Pakistan Foods Limited

لاهور، باكستان

يناير 2020 - ديسمبر 2020

Worked as Assistant Manager Plant Operations, Foods Factory (Jan 2020 - Dec 2020)
• Weekly production planning with Supply Planner.
• Setting manpower requirements for the week and optimizing manpower / overtime cost.
• Working with supervisors and shift managers to schedule production priorities.
• Leading continuous improvement initiatives and developing alternatives to optimize FOE.
• Responsible for employee development, discipline, performance appraisals, and administration of policies.
• Developing standards of performance measurements on plant level, department level, circle level, team level & individual level.
• Supporting R&D trials and extending support to deliver innovation projects.

مجال الشركة:
السلع الاستهلاكية سريعة التداول

Assistant Manager Innovations & Technology

يناير 2018 - ديسمبر 2019

Unilever Pakistan Limited

كراتشي، باكستان

يناير 2018 - ديسمبر 2019

Worked as Assistant Manager Innovations & Technology (Jan 2018 - Dec 2019)

• Worked as a receiving end project manager for project Raftaar 24Mn Euro investment in Home Care.
• A project focused on Hygienic Products. Designing of a new hygienic manufacturing facility with EHEDG standards.
• Achieved milestone of producing Comfort & Surf Excel liquids with a vertical start-up on newly commissioned hygienic liquids plant.
• Making business cases for budget approvals regarding capacity enhancement.
• Leading Optimization of existing processing / production capacities with minimum or no Cap Ex solutions.
• Represented Unilever Pakistan in design workshops at SNC Lavalin Dubai office.
• Reviews of P&IDs and layouts with Unilever Global Process Engineering Experts which resulted in design simplification and ease in maintenance & plant operations.
• Strategic planning with BU teams for capacity (covering demand-based volume growth for the next 5 years).
• Supporting procurement in performing TBAs for plant machinery & equipment.
• Planning proactively for capability development, optimizing quality, HSE & ergonomics.
• Technology selection for hygienic equipment, defining standards of CIP, COP and OPC.
• De-bottlenecking of production capacities by means of Run Strategy Optimization, Various Automation, Autonomous Maintenance - WCM and Resource Capability Development.
• Working in close coordination with R&D, Logistics, Quality, Manufacturing, Sales, and Marketing & Packaging Development teams for product innovation & savings projects.
• Leading core design technology evaluation in all the capacity upgradation projects.
• Defining safe execution plans during execution of brownfield projects mainly focused on safety of (workers, products & consumers).
• Providing support to manufacturing process plants for any technological troubleshooting.

مجال الشركة:
السلع الاستهلاكية سريعة التداول

Assistant Manager Operations

أبريل 2014 - ديسمبر 2017

Unilever Pakistan Limited

كراتشي، باكستان

أبريل 2014 - ديسمبر 2017

• Achieved milestone of ever highest production in 2017.
• Performed quality systems revamping in 02 factories of Unilever Home Care Category.
• Successful and on-time delivery of major brown-field projects Iconic and De-bottlenecking.
• Implementation of Run strategy and optimization of process changeovers.
• 60% reduction in Repair & Maintenance cost by enhancing in-house repair capabilities & alternate sourcing.
• Challenged Biomass Hot Air Flow design & performed improvement in this area by installation of hot air FD fan of 40, 000 CFM.
• UD Plant de-bottlenecking project delivered in brown field environment with 200, 000+ Safe Man hours.
• In-depth time motion study of FCL with visual PFDs helped in manpower optimization.
• Responsible for managing engineering spares inventory and its optimization.
• R&M absolute cost reduction by 15Mn PKR by in-house repairing of weighing actuators.
• Local development of Yamato Links PKR 350 local vs PKR 89, 000 imported per pc.
• Reduced spares inventory from 142Mn PKR to 110Mn PKR within a period of 2 years.

مجال الشركة:
السلع الاستهلاكية سريعة التداول

Junior Manager Quality Assurance - Beauty & Personal Products + Home Care

فبراير 2013 - أبريل 2014

Unilever Pakistan Limited

كراتشي، باكستان

فبراير 2013 - أبريل 2014

Major responsibilities include:
• Ensure implementation of GMP, GLP & Consumer Safety Standards of Unilever
• Conducted Cleaning & disinfection validation study for hygienic manufacturing plants.
• Performing Quality & Consumer Safety audits for gap analysis on Unilever global guidelines
• Implementing robust HACCP system that guarantees consumer safety of the product.
• Coordination with suppliers and 3P Sites to implement plans to ensure and improve quality from raw and packaging materials and facilitate certifications including (ISO 9001, ISO 14001 & ISO 22716).

مجال الشركة:
السلع الاستهلاكية سريعة التداول

Executive - Production & Engineering

فبراير 2010 - فبراير 2013

BSN (Beiersdorf, Smith & Nephew) Pharmaceutical (Pvt) Ltd.

كراتشي، باكستان

فبراير 2010 - فبراير 2013

Worked as Executive - Production & Engineering (Feb 2010 to Feb 2013)
• Responsible for Process operations of Methylene Chloride / Solvent Recovery Plant
• Responsible for production process of sterile area, process operations & PM of solvent recovery plant.
• Safety measures, risk assessment, training & development as per GMP & ISO 9001.
• Taking actions to reduce dust emissions.

مجال الشركة:
صناعة الدواء

التعليم

University Of Karachi

ديسمبر 2012

ديسمبر 2012

ماجستير، Chemical Technology + MBA Supply Chain + APICS CSCP

باكستان

APICS (American Association of Operations Management)

ديسمبر 2012

ديسمبر 2012

دبلوم عالي، APICS CSCP (Certified Supply Chain Professional)

باكستان

IQRA University

ديسمبر 2012

ديسمبر 2012

ماجستير، Master's degree (MBA), (Supply Chain Management)

باكستان

University of Karachi

ديسمبر 2009

ديسمبر 2009

ماجستير، Master's degree (M.Sc), Applied Chemistry & Chemical Technology

باكستان

University of Karachi

ديسمبر 2008

ديسمبر 2008

بكالوريوس، Bachelor's degree (B.Sc), Applied Chemistry & Chemical Technology

باكستان

اختبارات بيت.كوم

IQ Test

خدمة الدعم الإداري

Skills

Operations Management
Expert
Operations Management
Expert
Process Engineering
Expert
Process Engineering
Expert
Supply Chain
Expert
Supply Chain
Expert
HACCP
Expert
HACCP
Expert
Quality Assurance
Expert
Quality Assurance
Expert
ISO
Intermediate
ISO
Intermediate
HOME CARE
Expert
HOME CARE
Expert
INNOVATION
Expert
INNOVATION
Expert
OPERATIONS
Expert
OPERATIONS
Expert
MICROSOFT EXCEL
Expert
MICROSOFT EXCEL
Expert
APPRAISALS
Expert
APPRAISALS
Expert
PRODUCT DESIGN
Expert
PRODUCT DESIGN
Expert
PRODUCT INNOVATION
Expert
PRODUCT INNOVATION
Expert
PRODUCTION PROCESS
Expert
PRODUCTION PROCESS
Expert
SAFETY STANDARDS
Expert
SAFETY STANDARDS
Expert
Leadership
Expert
Leadership
Expert
Process Engineering
Intermediate
Process Engineering
Intermediate
Lean Management
Intermediate
Lean Management
Intermediate
Strong Communication Skills
Strong Communication Skills
Strong Negotiator
Strong Negotiator
Assertiveness
Assertiveness
Strong Presentation Skills
Expert
Strong Presentation Skills
Expert
Self-motivated Team Player/builder
Expert
Self-motivated Team Player/builder
Expert
Environmental Impact Assessment
Environmental Impact Assessment
Innovation
Innovation
Creative Solutions
Creative Solutions
Strategic Management
Intermediate
Strategic Management
Intermediate
Supply Chain Management
Intermediate
Supply Chain Management
Intermediate
HACCP
Intermediate
HACCP
Intermediate
Enviornment
Intermediate
Enviornment
Intermediate
APICS
Expert
APICS
Expert
FSSC V3
Intermediate
FSSC V3
Intermediate
Negotiation
Intermediate
Negotiation
Intermediate
Strategic Thinking
Intermediate
Strategic Thinking
Intermediate
Procurement
Intermediate
Procurement
Intermediate
Supply Chain
Expert
Supply Chain
Expert
Operations Management
Expert
Operations Management
Expert
Quality Assurance
Expert
Quality Assurance
Expert

اللغات

الانجليزية

متوسط

العضويات

APICS

Operations Management

November 2012

التدريب و الشهادات

الشهادات
CSCP (American Certified Supply Chain Professional)
APICS
Jan 2012 - Dec 2012

التدريب
Food Safety Systems Certification FSSC2200
Unilever Pakistan
Feb 2014

الهوايات والاهتمامات

Playing Cricket

Victory in Inter Departmental Cricket Tournament at University of Karachi