Commissioning Engineer
Sembcorp Marine
مجموع سنوات الخبرة :9 years, 0 أشهر
Offshore platform FEED Engineering (Pre-Commissioning & Commissioning)
•Pre-Commissioning & Commissioning Document (Operational Test (OTP), Start-up Sequence, System Identification) preparation as per Standards
•OPERCOM Methodology, ICAPS, TOTAL General Specifications (GS)
•NOC Standards
•PWM (Produced Water Management) Debottleneck of process integrity.
•Commissioning Sequence, Tie-in finalization
•Technical Query related to tenders,
•Method Statement to the Scope of Work
•3D Model Workshop.
•Check lists & ITR preparation etc.,
Electro-Chlorination Unit) Package Commissioning & Start-up.
•Pump bearings Lube oil Flushing.
•Execution of System Completion activities. (Mechanical Completion, Pre-Commissioning, Commissioning & Turnover)
•Mechanical seal flushing and pressurisation.
•Prepare Isolation as per the requirement
•LOTO System
•Develop and maintain the Work packs, DOSSIER, Commissioning Plan, Tool to ensure the safe execution of Commissioning activities.
•Familiar with Project Documents (Operation Readiness, Start-up)
•Pump and motor alignment.
•Motor solo run & MRT of the pumps.
•Start-up & Troubleshooting.
•Maintain process control & maintenance by PFD, Wiring diagram & Control narratives.
•Prepares Red/Green mark-up drawing.
•Nitrogen, Helium Leak test.
•Ensures commissioning activities are compliance with the Standard ASME procedures & Instructions.
•QA/QC Inspection of Flange Integrity & Mechanical Completion.
Review of the final issue of PID’s from point of view of commissioning and start-up, issuing of PID’s modification according with project standards and regulations,
•Conducting line surveys and leak detection monitoring.
•Well Head Operation & Choke Control.
•Carryout control narratives as per the requirement (ESD).
•Line-up Manifold and flowback Line by monitoring pressure indicator & regulators.
•Coordinating system shut-down (for new connects or line repairs).
•Perform lockout/Tag out (LOTO) and other safety tasks.
•Operation and troubleshooting of Gas compressor, pumps and Turbine
•Process Monitoring & Control by DCS (HONEYWELL)
•Safety system Operation (F&G, PAS)
•Disposal Water Treatment Commissioning & Operation.
•Fire water Ring network Operation.
•Monitor Control Instruments (Sensors & Transmitters) carryout minor problems assist with instrument people (SIS, HVAC).
•Periodic Maintenance taken care with the help of CMMS(MAXIMO).
•Monitoring equipment and checking levels on Separator & hydrocarbon storage Tanks. Recording operating equipment data and performing minor maintenance (replacing valves, fittings, etc.)
•Troubleshooting abnormal operations.
•Hot oil Heater (Dowtherm Q) Start-up & Troubleshooting.
•WAG Injection wells control.
•Proficient with Turnaround skills & Operations Readiness. (Projects to Operation)
•Coordinating and monitoring activities of contractor personnel assigned to area.
•Preparation of commissioning and operational test procedures for packages (VRC) unit, specific utility or process systems in collaboration with licensors, vendors and engineering department,
•Preparation of performance test procedures in collaboration with licensors and engineering department,
•Development of punch list procedure and exception list for handover,
•Ability to control obstacles on Gas Treatment Plant, Compressors, GDU, VRC etc.,
•Glycol Generation unit (TEG)SAT, Commissioning & Start-up.
•Development and review with vendors of lube oil and seal gas systems flushing/cleaning procedures for compressors, steam turbines, etc.,
•Performance & function test of heaters, SIL of LP, MP(MITSUBISHI) &HP Gas compressors (MAN Diesel & Turbo)
Review installation practices participate in walk downs and review construction dossiers for final acceptance of Projects.
•Preparation, execution and monitoring of discipline Pre-Commissioning/ commissioning check sheets.
•Interface with Field Engineering and provide technical troubleshooting, advice and support during the pre-commissioning and commissioning activities.
•Compliance with API Standards.
•STEAM TURBINE(Siemens) Commissioning, Start-up and Operation, SAT.
•Support maintenance and preservation of equipment during the Onshore and Offshore Commissioning Phases of the Project.
•Familiar with All type of hydrocarbon like Gasoline, Jet fuel, Propylene, Gasoil, Naphtha, LPG, Intermediate products and different types of tanks.
•Sewage water pumping & processing.
•Control the process through DCS (Yokogawa)
•Understanding and evaluate Surge Analysis, Compressor controls
•Ensure that temporary equipment and Commissioning consumables are available during the Onshore and Offshore. Commissioning Phases of the Project.
•Cryogenic Pipeline Operation
•Boil-Off Gas Recovery, Liquefaction & Jetty Loading
•Ensure that Commissioning spares are identified, utilized and maintained during the Onshore and Offshore Commissioning Phases of the Project.
•Prepare all support documentation regarding work pack site inspection for all team members.
•Maintain and follow-up the PLR, COWR.
HSE
•Ensures the goal of NO HARM to people.
•Understands and complies with their HSE responsibilities, including the Life Saving Rules.
•All activities are executed and managed in accordance with Safety and Operations Management systems and procedures.
•Promotion of risk awareness, hazard identification and ensuring all work can be executed safely, and that all major risks have been identified and mitigations are in place and communicated with the execution teams.
•Ensure that all HSE Procedures and Permit to Work (PTW) Requirements are in place for the discipline requirements during the Onshore and Offshore Commissioning Phases of the Project.
Tank Farm
•Various type Roof Tank
•Cryogenic Storage (Propylene) Tank.
•Blending System (OMAS, PBS)
•Gas Compressor (Dresser Rand/Siemens) Operation.
•Pumps (Centrifugal, Reciprocating, Screw and cryogenic)
•Flare Stack Operation.
COMPETENCIES
•Effective leadership, team building and communication skills
•Ability to coach and mentor less experienced team members
•Strong interpersonal and communication skills.
•Fluent English and strong communication skill.
Preparing assigned deliverables for bids and projects which are technically correct and meet project specifications and objectives.
•Ensure all assigned work is completed on time and within agreed budgets.
•Design & Fabrication of special machines.
•Supervise and monitor Process Automation.
•Identify options and recommend solutions to resolve technical issues
•Provide creative solutions to technical problems to maintain the Company's competitive edge on bids and projects.
•Prepare enquiry and order documents and manage and control sub-contracts to meet project objectives.
•Liaise with other engineering disciplines on projects to ensure integrated solutions for projects to meet objectives.
•Soft skills (SAP, MS Office, Auto-cad)
•Delivers technical information regarding manufacturing techniques and materials which affect both short and long-term product engineering planning
•Documents design information and technical data from written/verbal instructions
•Provides technical guidance and mentors support personnel on assigned projects, performs other duties as assigned.
•Preparing Hydraulic & pneumatic circuits.
•Generated documents and drafts (ASME Y14.5) of machining operations for the production process.
•Preparation of ISO-TS Documents. (FLOOR PLAN LAYOUT, PPAP, PFMEA etc., )
Trainings Attended
•Failure mode effect analysis for switches & sensors by M/s Pricol Ltd.
•Concept Design of POKA-YOKE for assembly lines by M/s Pricol Ltd.
•Authorised Gas Tester training from ADCO (ADNOC ONSHORE)
•BOSIET (OPITO Approved)
•E-PTW Training from ADCO /ZADCO (ADNOC ONSHORE/OFFSHORE)
•H2S Training from ADCO (ADNOC ONSHORE)
•HSE training from ADCO (ADNOC ONSHORE)
Achievements
Al shaheen platform PWM debottleneck & FEED
RRE TAKREER Tank farm commissioning and operation. (Cryogenic System, Liquefaction Unit, Various type pumps, Compressor, Steam Turbine & Tanks)
NEB III ADNOC ONSHORE(ADCO)production plant commissioning, start-up and Operation. (Oil & Gas production 85 MBOPD & 85.4 MMSCFD, VRC)
UZ 750 ADNOC OFFSHORE(ZADCO) production plant commissioning. (Electro-chlorination system, Fire water system, Pump Start-up, Oil separation unit)
Best POKA YOKE awarded by Pricol ltd · ZERO PPM achieved in Production.
Languages Known
English, Tamil, Malayalam, Hindi
Personal Details
· Father’s name: Paul durai. P
· Gender: Male
· Nationality: Indian
· Marital Status: Married
· D.O.B: 26/05/1990
· Address: Lawrence P, S/o P. Pauldurai
· 8/97 A, Main road,
· Kavalkinaru-627105
· Passport details: U4115854
· Valid upto-20/09/2030
· I declare that the above-mentioned details are true and fair to the best of my knowledge and belief.
· Place: Qatar.
· Date: 20/04/2021 Lawrence P
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Mechanical Engineering
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