LEAD PROCESS COMMISSIONING ENGINEER
ENGINEERS INDIA LTD
مجموع سنوات الخبرة :13 years, 6 أشهر
: BPCL KOCHI REFINERY- MOTOR SPIRIT BLOCK PROJECT (MSBP)
Process Units: Naphtha Hydrotreater(NHT), Continuous Catalytic Reforming(CCR), PENEX(Isomer) Unit, Utility and off sites
Tasks:
•PMC Lead Process and Commissioning Engineer for Naphtha Hydrotreater(NHT), Continuous Catalytic Reforming(CCR) and PENEX(Isomer) Unit licensed by UOP
•Acting as Lead Engineer in Site Commissioning Team for MSBP Project.
•Review and approval of the process engineering documents, Pre-commissioning and Commissioning Procedures, Operation Manual, Standard Operating procedure(SOP), Work Method System(WMS), Licensor's PDP's, PFD, P&ID, PSFD, equipment process and instrument data sheet, Material Selection Diagram in co-ordination with Licensor and EPC contractor
•Witnessing and Approval for Catalyst/Adsorbent Loading, Pre-Commissioning activates, Heater Dry-out, Test run procedures etc..
•Perform Overall P&ID Checklist/walkthrough for the entire plant based on Sub-system basis
years 1months)
PROJECT: ADNOC Refining—Ruwais Refinery Unit Restoration Project-RRWUR
Process Units:RFCC, WCN, LPG & Unsaturated Gas Plant, ERU, PRU, OCU, Butane isomerization Unit, H2S04 Alkylation and Acid Regeneration plant
Tasks:
•PMC Senior Process Engineer for Refinery Restoration Project for the 127000 BPSD RFCC and downstream complex (RFCC, WCN, LPG & Unsaturated Gas Plant, ERU, PRU, OCU, Butane isomerization Unit, H2S04 Alkylation and Acid Regeneration plant)
•Lead and participate Detailed Damage Assessment (DDA) for both damaged & undamaged process units.
•Review and approval of the process engineering documents, Licensor's PDP's, PFD, P&ID, PSFD, equipment process and instrument data sheet, Material Selection Diagram in co-ordination with Licensor and EPC contractor based on Detailed Damage Assessment (DDA).
•Review demolition work schedule and ensure preservation for other process system are in place.
•Coordination with CLIENT/CONTRACTOR/LICENSOR for catalyst & chemical procurement, preservation & disposal.
•IRFCC(Incident Recommendation Follow-up & Closure)
•RFCC Improvement Plan
•HAZOP Review
•Licensor Coordination
•Catalyst and Chemical procurement.
•Technical review of project documents P&ID's, Process Data sheets, C&E, Procedures etc...
•Hot-tapping on live lines for both Bypass and Isolation from the rest of the refinery for demolition and restoration.
•Coordination with Insurance Company/Loss Adjusters for various Technical aspects during Detailed Damaged Assessment (DDA), Visual Damage Survey (VDS), and Catalyst replacement studies etc.…
•De-inventory of undamaged Process units(OCU, Butane isomerization Unit, H2SO4 Alkylation and Acid Regeneration plant)
•Catalyst preservation/loading/unloading and disposal plan
•PAC (Provisional Acceptance Certificate) Exception works, CIW (Critical Item Works), Various Refinery Enhancement projects etc..
•Integrity checks and Preservation of the Process Equipment's
•Review and approval for De-commissioning activities for undamaged process units.
•Resolution of any errors and deficiencies in Licensor Process Design Packages (PDP's) and management of any other deviations.
•Technical Bid Reviews for catalysts and chemicals
•Coordinate with CLIENT/LICENSOR for process improvement plans
•Participate the HAZOP/HAZID/TRA/PHA Study and P&ID review meetings on behalf of PMC Process and close out in co ordination with CONTRACTOR and CLIENT.
•Review of Operator Training Simulator modelling and scope, operating manual, corrosion control manual, Test Run Procedure, Performance Guarantee etc.
1 year/4 months, secondment through M/s Power Net Distribution Solutions)
Process Units: CDU/VDU, Kero MEROX, LPG treating, DCU
Tasks:
•Responsible for:
•Preparing daily operation reports for the pertained units.
•Catalyst/Chemicals Management.
•Organizing, analyzing and preparing reports of test run, examining run and determining bottlenecks
•Process Optimization.
•Technical documents updating (MOC, Operation manual, SOP'setc..)
•Pre - feasibility, Feasibility study for new refinery Complex of 15 MMTPA(Project is still under consideration)
•Engineering Benchmark with Consultant
•Licensor Review/Selection
•Basic Engineering Package
S
/11 months)
PROJECT: ADNOC Refining—Ruwais Refinery Expansion Project-EPC#1
Process Units: Crude Distillation Unit, Hydrogen Manufacturing Unit, Mild Hydrocracker Unit, Sulphur Recovery Unit, Amine Regeneration Unit, Naphtha Hydro treater,
Tasks:
•Responsible for:
•Designing activities such as preparation/modification of PFD & P&ID's, heat and mass balances
•Organizing, analyzing and preparing reports of test run, examining run and determining bottlenecks
•Evaluating & verifying process drawings (PFD's & P&ID's), process data sheets & lists and process simulation models
•Reviewing vendor documents for any process equipment, bid evaluation reports, purchase/work order documents and vendor data reviews
•Execution and handing over procedures
•Conducting technical interview for new Engineers, Operators and Supervisors
•Interfacing with the Process Licensor, Detail Engineering Contractor in various stages of project execution, implementation, commissioning
•Taking part in review meetings with Licensor/Vendor/Client's.
•Carrying out hazard consequence analysis, risk assessment, safety & environmental audit, environmental impact assessment and other HSE related studies
•Coordinating with Operations Personnel from client's side to follow-up on all process engineering aspects
•Taking part in:
•Conducting internal inspections on the unit's equipment prior to start-up and assisting in the start-up of new units, shutdown and process inspection activities
•Contractor corrective actions and ensuring resolution of nonconformities
•PSSR, HAZOP and SIL review
: ONGC—MRPL Phase III Expansion Project
Process Units: Crude Distillation Unit, Vacuum Distillation Unit, Delayed Coker Unit, Hydrogen Manufacturing Unit
Tasks:
•Preparing pre-commissioning, commissioning, operational test and start-up procedures
•Accountable for:
•Identifying &analysing design changes and modifying design drawings & documents accordingly
•Pre-start up Safety Review (PSSR) of system to make sure that system ready for commissioning
•Preparing overall schedule/plan for pre-commissioning, commissioning, start up and test run
•Preparing technical specifications relating to chemicals & catalysts selection and performing catalyst management activities
•Shouldering responsibility in defining & customizing unit operating instructions for each unit and design process unit follow-up tools
•Conducting training of operators for normal and emergency procedures of commissioning & start up activities
•Delivering assistance in mechanical completion and submitting the documentation as necessary
•Sharing pre-commissioning, commissioning and start-up support to operations Supervising format systems, checklist preparation and coordinating with Project Group for completion of format system
•Creating pre-commissioning & post commissioning HAZOP study of process plants or any modification being carried out in running unit
BPCL Capacity Expansion &Modernization Project—II (CEMP-II)
Process Units: Crude Distillation Unit, Vacuum Distillation Unit, Revamp of Fluidized Catalytic Cracking Unit, Propylene Recovery Unit
Tasks:
•Preparing pre-commissioning, commissioning, operational test and start-up procedures
•Accountable for:
•Identifying &analysing design changes and modifying design drawings & documents accordingly
•Pre-start up Safety Review (PSSR) of system to make sure that system ready for commissioning
•Preparing overall schedule/plan for pre-commissioning, commissioning, start up and test run
•Preparing technical specifications relating to chemicals & catalysts selection and performing catalyst management activities
•Shouldering responsibility in defining & customizing unit operating instructions for each unit and design process unit follow-up tools
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