Manager
M/S Motherson Sumi Systems Limited
Total des années d'expérience :23 years, 1 Mois
Samvardhana Motherson Group is an integrated design and manufacturing Group providing Full System Solutions to automotive and other related industries. Established in 1975 in India, today the Group has a global presence in 25 countries across 5 continents with over 140 manufacturing facilities. Diversified business portfolio with innovative and value added products, services and solutions make it a preferred supplier to its customers. Driven by over 60, 000 professionals, worldwide
Market Leader - with over 65 % market share of passenger car wiring harnesses in India. Full service supplier with complete in-house design capability. Over 30 manufacturing facilities.
Overall responsible for carrying out activities related to Production Planning.
Ensuring dispatch as per JIT & ensure all customer schedule v/s supply 100%
Developing and maintaining effective relationships with internal suppliers and customers for ensuring that required inputs are available on time. Inter acting with customers.
To plan and prepare Monthly and Daily production activities.
Co-coordinating with Marketing, Production, PED, Quality, HR & Maintenance departments.
Monitoring the execution of work in different stages.
Review of inventory & avoid excess inventory (WIP).
Identifying of reserved/non moving parts once in a quarter at FGS.
Preparing the Production plan & submit the same to purchase dept to release orders.
Scheduling the machines in the lines & ensure sub-assemblies, components to arrive on time for assembly by continuously follow up with purchase dept.,
Ensuring the system stock v/s physical stock & it should be Zero.
Responding to customer queries.
Ensuring delivery rating 100 %.( For both regular as well as for Spare parts).
Ensuring premium fright must be Zero.
Ensuring FGS inventory within 8% of the total turnover.
Ensuring "NO" line stoppage alert.
Analysis for equipment break down/ product NC / Zero quality issues
Prioritizing activities associated with elimination of waste in all areas.
Achieving the Schedules both external and internal.
POSCO is the 5th largest steel manufacturing Industry in the World
An ISO 14001 & ISO TS-16949 Certified Company.
Studying & Identifying the bottlenecks & hindrances for productivity improvement, finding solutions, implementing & streamlining the production process.
Directing manpower for effective utilization of resources.
Overseeing production as per Process / Process improvements for achieving zero defects.
Implementing Quality Management System and ensuring adherence to the same
Responsible to resolve issues in lines / machines using PDCA - Plan- Do - Check - Act (why why analysis, identifying factors for occurrences and detection, short term and long term solutions.)
Ensuring the availability of workmanship (Man Power) & Assigning different works.
Ensuring the availability of required parts/materials for production.
Corrective & preventive action & implementation.
Training new operators in production.
Conducting internal auditing as per schedule.
Raising quality alerts when any customer complaint is received.
Process monitoring. (Supervision of Work).
Process establishment/development & improvement.
Operating the m/c whenever required.
Raising non-confirmation report (NCR) against received materials.
KAIZEN & POKAYOKE improvement.
Preparing the check sheets
Training the Operators regarding 5S.
Documentation work.
Ensuring compliance with Safety & Product/Process quality control.
an German MNC, along with additional responsibility as Project Leader for BOSCH PRODUCTION SYSTEM ( LEAN MANUFACTURING, Value Steam mapping/Design. JIT, KANBAN, 5S, C I P, pokayoke, kaizen……..)
KERN-LIEBERS is a worldwide supplier for systems vendors to the automotive, textile and consumer goods industries. KERN-LIEBERS group of companies develops and manufactures precision products at over 50 locations around the world. At the highest level of quality. The services range from fine blanking, stamping, bending, micro finishing and heat treatment. Main Customers for our Indian plant are Bosch (Germany, Brazil, Italy, Bangalore, Jaipur, Nasik, Czech Republic, China), Delphi TVS, Honeywell, Auto Liv, Abhishek, Takata India.
Responsible for manufacturing Operations including 5S, EHS and Outsourced activities
Ensured adherence to Kaizen & 5S thereby acquiring continuous improvement in productivity.
Closely interacting with Other Departments for Product/Process improvement, Cost reduction and new product release.
Optimizing production operations to meet quality and performance standards.
Developing and updating standard operating procedures and best practices for production operations.
Managing Man and Machines.
Planning and calculation of production technologies and production processes in order to fulfill customer requirements concerning quality and costs.
Identifying and reporting operational and maintenance problems to prevent production delays.
Addressing product related inquiries and questions from customers in accurate and timely manner.
Ensure that all equipment, materials and supplies are readily and continuously available to carry out production processes.
Managing performance review, appraisals, and promotions for employees.
Preparation of Project plans for internal as well as for customer.
Realization of zero defect target, delivery targets concerning quantity and delivery date, customer satisfaction as first goal! Compliance of target costs (according to work plan/calculation).
Preparation of APQP, Control plan and FMEA documents.
Co-ordination with all concerned departments with weekly meetings.
Analysis of each Process in detail, preparation of SPC’s Cp, Cpk studies.
Validation of each process,
In time submission of PPAP documents & regular updating of CpCpk studies.
Ensuring that Safety rules are followed and ensuring safety consciousness and discipline among employees. Safety training should be conducted on continuous basis with records.
Updating the progress in project for customer as well as for German colleagues.
Technical support for customers in collaboration with sales department.
Overseeing production as per Process / Process improvements for achieving zero defects.
Preparing action plans for progress, analyzing defects, Control Plan.
courses: APQP, FMEA, MSA, SPC, Process Change Approval and Risks & Process Audit from Bosch Bangalore
courses: APQP, FMEA, MSA, SPC, Process Change Approval and Risks & Process Audit from Bosch Bangalore
courses: APQP, FMEA, MSA, SPC, Process Change Approval and Risks & Process Audit from Bosch Bangalore