Senior Manager
PakSuzuki Motor Co. Ltd.
Total years of experience :13 years, 0 Months
• To supervise activities of the department (Inspection & Testing, Safety, Quality, and Productivity, Manpower allocation, Equipment utilization and maintenance).
• Perform root cause analysis of problems occurring in Weld, Press, and Plastic & Assembly shop.
• Lead cross functional team to carry out Quality investigations resolve recurrent problems occurring taking concrete permanent countermeasure.
• Responsible for training & coaching inspectors to control leakages.
• Validate compliance of Vehicles with the automotive standards (JIS, SES, and SIS) within calculated “Takt Time”.
• Validate compliance of IMS (ISO9001, EMS & OHSAS).
• Develop Environment Aspect & Impact Identification.
• Ensure hazards identification & evaluation, Risk assessment and associated risks controlling.
• Developed & managed quality feedback system.
• Responsible to assure the reliability of vehicles being delivered to customer.
• Develop quality systems and procedures to ensure compliance.
• Record & resolve non-conformances in Quality systems.
• Analyses of market claim and carry out improvement activities with supplier to ensure “Zero Claims”.
• Global Customer Audit of vehicles by establishing companywide evaluation criteria & production standards.
• Supplier Audit & Up-gradation activities to enhance the suppliers system.
• Periodic Quality Auditing of production shops to ensure the compliance to Quality procedures and regulations.
• Monitor and counter after market complaints and to take improvement measures to eliminate customer complaints.
• Ensure compliance of Quality and Environmental Management systems & to regularize Occupational Health and Safety Assessment Series within the work environment.
• Audit Inspection of problematic components, testing & validation of specs.
• Process improvement through “PDCA”cycle.
• IMS coordinator responsible for the preparation & maintenance of documents & records this included SOP’s, inspection standards, equipment calibration, environmental & OHSAS evaluation.
• Development of daily quality check sheets, skill matrix, process control standards & quality defect flow chart.
• Calibration of inspection equipments in-house and outsource through certified calibration agencies.
• Monitoring market complaints in close liaison with service department and around 65 dealers throughout Pakistan.
• Improvements of high frequency claims & device permanent countermeasures.
• Statistical analysis of defects and corrective actions.
• Performed inspection of local supplier components of Hyundai & Kia vehicles.
• Conducted quality inspection of incoming parts by using in different inspection tools.
• Provided expertise in product assurance / quality to improve automotive components such as wiring harness, instrument panels, interior trims, Disc Brake, Brake Drum, Axle housing, Wheel rims, and sheet metal components.
• Involved directly with the localized parts tendering and inspection.
• Investigated critical defects on assembly line and performed corrective actions.
• Analyzed monthly warranty claims data, performed Pareto analysis, root cause analysis of defects observed & reduced warranty claims.
• Participated in Cross functional team for inspection of all processes of final assembly of vehicles.
• Analyzed monthly warranty claims data, performed Pareto analysis, root cause analysis of defects observed & reduced warranty claims.
Bachelor's Mechanical Engineering.