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Mahmood Hameed, Senior Refinery Design Process Engineer

Mahmood Hameed

Senior Refinery Design Process Engineer·KAR Group LLC

Iraq

Doctorate, Nanotechnology

Work experience

Total years of experience: 26 years, 11 months

Senior Refinery Design Process Engineer

January 2024 - Present

KAR Group LLC

Erbil, Iraq

January 2024 - Present

• Conduct refinery configuration studies for large-scale oil refining
complexes.
• Perform material balance calculations and process evaluations for
multiple crude oil feedstocks.
• Execute refinery economic feasibility studies to improve profitability
and operational sustainability.
• Develop process optimisation strategies to enhance production
efficiency and product yield distribution.
• Analyse crude oil properties including sulfur content, density, API
gravity, and pour point.
• Support refinery compliance with EURO 5 gasoline specifications.
• Identify operational reliability issues and recommend process
modifications.
• Evaluate technical and commercial feasibility of refinery improvement
projects.
• Collaborate with multidisciplinary engineering teams on process
development and refinery optimisation.
Company industry:
Oil & Gas
Job role:
6680

Senior Refinery Design Process Engineer

December 2023 - Present

KAR Group LLC

Erbil, Iraq

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December 2023 - Present

Designed and optimized configurations for large-scale oil refining complexes, focusing on atmospheric and vacuum distillation units. Conducted material balance calculations for many crude oils. Performed economic feasibility studies to evaluate the profitability and sustainability of refinery projects, successfully proposing cost-efficient solutions for sulfur reduction and asphaltene management. Delivered configuration studies to improve yield distribution and product quality, achieving compliance with EURO 5 standards for gasoline production. To design tailored refining strategies, we analyzed the sulfur content, density, and pour point properties of the crude oil feedstocks and other petroleum product cuts.
Company industry:
Crude Petroleum & Gas Extraction
Job role:
Chemical Engineering

Post- Doctoral Researcher

July 2019 - Present

(PDRF). International Islamic University Malaysia (IIUM)

Kuala Lumpur, Malaysia

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July 2019 - Present

Develop copper Nano-hydrophobic and corrosion-resistant coating. Support research projects of students and researchers. Investigate the effect of coating parameters on mechanical, morphological, and thermal properties of materials. Conduct lectures, tutorials, and practicums in full. Develop curriculum and teaching methods, and prepare laboratory experiments relevant to the industries. and supervise students to engage in the industry by enrolling in industrial research projects and related chemical experiments. Expert in Corrosion modelling simulation software (Predict) to
predict and evaluate the selected Resistant Alloys. Improve process parameters by using DOE software to reach the best-optimized product quality.
Company industry:
Scientific Research & Development
Job role:
Research and Development

Postdoctoral Researcher

June 2019 - May 2026

International Islamic University Malaysia (IIUM)

Kuala Lumpur, Malaysia

June 2019 - May 2026

• Developed nano-hydrophobic and corrosion-resistant copper coatings.
• Conducted research on thermal, mechanical, and morphological
properties of engineered coatings.
• Performed electrochemical analysis and corrosion evaluation.
• Supported research projects for postgraduate students and
engineering researchers.
• Applied Design of Experiments (DOE) methodologies for process
optimisation.
• Used corrosion modelling software to evaluate corrosion-resistant
alloys.
• Delivered lectures, tutorials, and laboratory practical sessions.
Company industry:
Primary, Prep, & Secondary School
Job role:
Research and Development

Senior Refinery Design Process Engineer

January 2024 - January 2026

KAR GROUP LLC.,

Erbil, Iraq

January 2024 - January 2026

Optimized configurations for large-scale oil refining complexes.
Performed material balance calculations for various crude oils and
conducted economic feasibility studies to assess refinery profitability and
sustainability, proposing cost-effective solutions. Identified and resolved
operational and design reliability issues through targeted studies.
Evaluated and implemented process modifications to enhance production
efficiency, incorporating cost and feasibility optimization analyses to
determine the most viable options. Conducted configuration studies to
improve yield distribution and product quality, ensuring compliance with
EURO 5 gasoline standards. Analyzed crude oil feedstocks and petroleum
product cuts based on sulfur content, density, and pour point properties
to develop tailored refining strategies.
Company industry:
Oil & Gas
Job role:
Chemical Engineering

Lecture and Laboratory Manager

January 2022 - November 2023

Dohuk Technical University, College of Engineering

Dohuk, Iraq

January 2022 - November 2023

Giving theoretical and practical lectures and lessons in full-time
courses teaching industrial equipment design and unit
operation. Supervising the teaching of the Industrial Equipment
Design course using the Aspen HYSYS program. Developing
curricula and teaching methods/laboratory facilities related to
the chemical industries. Supervise students to engage in
industry by enrolling in industrial research projects and
chemical-related experiments. Providing advice to students in
personality development and career readiness.
Company industry:
Higher Education

Lecturer and Laboratory Manager

January 2022 - November 2023

Dohuk Technical University, College of Engineering

Dohuk, Iraq

January 2022 - November 2023

• Delivered theoretical and practical courses in chemical engineering
and industrial equipment design.
• Supervised laboratory activities and industrial research projects.
• Taught Aspen HYSYS process simulation and equipment design
applications.
• Developed laboratory procedures, curriculum materials, and teaching
methodologies.
• Guided students in industry-focused engineering projects and process
experiments.
• Provided academic mentoring and career development support.
Company industry:
Training & Education Center

Post-Doctoral Researcher

January 2019 - January 2021

International Islamic University Malaysia-Kuala

Kuala Lumpur, Malaysia

January 2019 - January 2021

Develop copper Nano hydrophobic and corrosion resistance
coating Support research projects of students and researchers.
Investigate the effect of coating parameters on mechanical,
morphological, and thermal properties of materials. Conduct
lectures, tutorials, and practicums in full- Develop curriculum
and teaching methods, and preparing laboratory experiments
relevant to the industries, and Supervise students to engage in
the industry by enrolling in industrial research projects and
related chemical experiments. Expert in Corrosion modelling
simulation software (Predict) to
predict and evaluate the selected Corrosion Resistant Alloys.
Improve process parameters by using DOE software to reach the
best-optimized product quality.
Company industry:
Primary, Prep, & Secondary School

Senior Planning and Follow-Up Engineer

January 2001 - January 2009

Azzawiya Oil Refining Company (ARC)

Zawiya, Libya

January 2001 - January 2009

• Prepared technical production reports for refinery operating units.
• Monitored refinery operations for crude distillation units with 60, 000
BPSD capacity.
• Developed database systems to monitor operational process
parameters.
• Improved production efficiency and solved operational process issues.
• Optimised refinery operating parameters for improved unit
performance.
• Coordinated procurement follow-up activities with suppliers and
contractors.
Company industry:
Oil & Gas

Senior Process and Procurement Following Engineer.

July 2001 - April 2008

Azzawiya oil refining company

Az Zawiyah, Libya

July 2001 - April 2008

• Follow up the activities of the refinery unit that have a crude distillation plant (60, 000 BPSD).
• Design computer databases program to monitor the process operating parameters.
• Determine, and optimize the parameters of process plants to improve the production efficiency and quality by adjusting the material balance for smooth plant operation.
• Liaise with other departments to make the urgent modifications on the specifications of the materials and spare part to improve the production efficiency, with tracking the spare parts records.
• Submit technical suggestion for improving the process operation.
• Follow up purchasing orders implementation until the goods are actually received.
• Follow up the negotiations with suppliers to solve problems of passing receiving date.
• Solve cost problems by liaising between the expenditure department and warehouses.
• Lecturing and training staff on marketing purchase orders following up and Management
• Provide suggestions for developing effective safety strategies to avoid work hazards.
• Involved in unit revamp, turnaround activities, evaluations, drawing approval.
Company industry:
Manufacturing
Job role:
Manufacturing

Senior Process Engineer

August 1997 - October 1999

General Company for Chemical Industries (GCCI), Abu Kammash petrochemical, Zwar

Tripoli, Libya

August 1997 - October 1999

Follow up the process activities of the petrochemical complex units that have a Poly Vinyl Chloride (PVC) plant with a capacity of 60, 000 ton/year, vinyl chloride monomer (VCM) plant 62, 500 ton/year, Caustic Soda. 51, 600 ton/year, Table Salt 120, 000 ton/year, Chlorine 45, 700, Hydrochloric Acid 9, 000, Sodium Hypochlorite 8, 900.
•Daily monitoring of the rates of process parameters and production for V.C.M plant to improve the production efficiency and product quality.
•Regular monitoring for the PVC product specifications from the laboratory analysis results to control the production quality.
•Regular inspection for the rates of the exhaust gasses released from the plant units to monitor the air pollution in the accepted standard limits to ensure the safety of workers.
•Suggest process modifications to improve product quality and profits.
•Updated process flow (PFD), piping & instrument diagrams (P&ID) and data sheets for the revamped parts and modifications.
•Liaise with other departments, especially planning and maintenance department to solve problems of mutual interest, with tracking the records of spare parts by using Primavera software of planning and following.
Company industry:
Industrial Engineering & Automation
Job role:
Engineering

Senior Process Chemical Engineer

January 1997 - October 1999

General Company for Chemical Industries (GCCI)

Zuwarah, Libya

January 1997 - October 1999

• Monitored production performance for PVC and VCM petrochemical
plants.
• Reviewed contractor scope of work, vendor packages, and
subcontractor activities.
• Analysed production rates, process parameters, and product quality.
• Recommended equipment material modifications based on corrosion
and material engineering principles.
• Supported process reliability and production optimisation initiatives.
Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

Process Engineer

June 1992 - August 1996

Engineering Center, The Engineering Commission for Petrochemical Projects. SIDCCO-

Baghdad, Iraq

June 1992 - August 1996

• Process chemical Engineer; according to the Bechtel Company slandered.
• Design process package for the N-Butane production plant.
• Design and constructions of process package of five existing crude stabilization units in (Kirkuk, north of Iraq) to atmospheric distillation units.
• Design and construction the process package n-hexane production plant from for modification of a depropanizer and debutanizer towers in Taji (near Baghdad) to.
• Creating many Petrochemical plot plants design (phenol, Phthalic anhydride, Cumene, and Xylene) for research and development by using (HYSIM) simulation program and (CAD) graphic design program.
• Provide and support Project Management with the HSE and Risk Assessment requirements and prepare safety working strategies programs using, HAZOP software.
• Schedule and provide the necessary technical information for procurement department in compliance with tender specifications/data sheets and within budgeted man-hour and project schedules.
• Identify the sources of major hazard as well as the safety-critical element with considering the principles of industrial safety in the design requirements in term of safety and Loss prevention philosophy.
Company industry:
General Engineering Consultancy
Job role:
Engineering

Senior Process Materials and Chemical Engineer

January 1992 - January 1996

Engineering Commission for Petrochemical Projects (SIDCCO)

Baghdad, Iraq

January 1992 - January 1996

• Prepared process packages for petrochemical production facilities.
• Participated in the design and construction of LPG extraction units from
natural gas.
• Contributed to crude oil stabilisation unit design projects.
• Supported design modifications for n-hexane production facilities.
• Applied corrosion engineering and materials selection methodologies.
• Worked according to international engineering standards and process
design principles.
Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

Material Engineer

November 1987 - September 1991

State Enterprise for Designs & Engineering Consultants

Baghdad, Iraq

November 1987 - September 1991

Design and constructions of lab scale Petroleum Coke plot plant for Research & Development.
•Supervise technical group in the oil researches center, Baghdad, to test many petroleum and petrochemical feeds for petroleum coke production. The study results of the feasibility and product quality were used for scaling up the design of petroleum coke project which was constructed in Baiji Oil Refinery.
•Research study on the production of graphite binding material by high-temperature distillations for desulfurized petroleum feeds.
•Selection of Material for many petrochemical projects.
•Inspection and corrosion protection for the cooling towers and circulating water systems including operating conditions, efficiency and chemical dosing for water treatment.
•Carry out many corrosion tests for materials in dangerous corrosive environments to investigate the best precautions taken for preventing industrial corrosion.
•Research and development in the metal coating for solving specific industrial problems using Electroplating, Electroless, Anodizing, and vapor deposition.
•Recommend safety actions procedures for hazardous environments.
•Lecturing and training the chemical hazards and industrial safety.
•Update the security recommendations for the last legislation and health safety standards.
Company industry:
Chemicals Manufacture
Job role:
Engineering

Materials and Corrosion Engineer

November 1987 - January 1991

State Enterprise for Designs & Consultants

Baghdad, Iraq

November 1987 - January 1991

• Conducted materials selection and corrosion control studies.
• Investigated industrial metal coating technologies including
electroplating and vapour deposition.
• Supervised technical investigations related to petroleum coke
production systems.
• Contributed to feasibility studies for refinery and petroleum process
projects.
Company industry:
Laboratory & Quality Control

Education

International Islamic University Malaysia (IIUM)

January 2021

January 2021

Doctorate, Nanotechnology

Malaysia

GPA (point): 3.2 out of 4

GPA (point): 3.2 out of 4

Postdoctoral Fellow (PDRF) in Manufacturing and Materials Engineering, nanotechnology.

International Islamic UniversityInternational Islamic University

August 2019

August 2019

Doctorate, Engineering

Malaysia

GPA (point): 3.2 out of 4

GPA (point): 3.2 out of 4

PhD in engineering

International Islamic University

August 2014

August 2014

Master's degree, Manufacturing and Materials Engineering

Malaysia

GPA (point): 3.2 out of 4

GPA (point): 3.2 out of 4

M.Sc. in material engineering science

University of Baghdad

January 1987

January 1987

Bachelor's degree, Chemical Engineering

Iraq

GPA (point): 3 out of 4

GPA (point): 3 out of 4

Chemical engineering

Skills

Chemical Processing
Expert
Chemical Processing
Expert
Materials Science
Expert
Materials Science
Expert
Corrosion
Expert
Corrosion
Expert
Research and Development
Expert
Research and Development
Expert
Industrial Safety
Expert
Industrial Safety
Expert
SELF MOTIVATION
Intermediate
SELF MOTIVATION
Intermediate
CHEMICAL ENGINEERING
Intermediate
CHEMICAL ENGINEERING
Intermediate
MATERIAL SELECTION
Intermediate
MATERIAL SELECTION
Intermediate
PETROCHEMICAL
Intermediate
PETROCHEMICAL
Intermediate
MATERIALS ENGINEERING
Intermediate
MATERIALS ENGINEERING
Intermediate
POSTDOCTORAL RESEARCH
Intermediate
POSTDOCTORAL RESEARCH
Intermediate
COMPOSITE MATERIALS
Intermediate
COMPOSITE MATERIALS
Intermediate
COMPUTER LITERACY
Intermediate
COMPUTER LITERACY
Intermediate
MASS BALANCE
Intermediate
MASS BALANCE
Intermediate
OPERATIONS
Intermediate
OPERATIONS
Intermediate
MATERIALS MANAGEMENT
Expert
MATERIALS MANAGEMENT
Expert
PHILOSOPHY
Expert
PHILOSOPHY
Expert
QUALITY
Expert
QUALITY
Expert
RESEARCH
Expert
RESEARCH
Expert
SAFETY
Expert
SAFETY
Expert
MSC
Expert
MSC
Expert
CAD
Expert
CAD
Expert
Chemical Processing
Expert
Chemical Processing
Expert
Materials Science
Expert
Materials Science
Expert
Corrosion
Expert
Corrosion
Expert
Research and Development
Expert
Research and Development
Expert
Industrial Safety
Expert
Industrial Safety
Expert
CORROSION ENGINEERING
Intermediate
CORROSION ENGINEERING
Intermediate
DISTILLATION
Intermediate
DISTILLATION
Intermediate
HEAVY CRUDE OIL
Intermediate
HEAVY CRUDE OIL
Intermediate
LEADERSHIP
Intermediate
LEADERSHIP
Intermediate
PROBLEM SOLVING
Intermediate
PROBLEM SOLVING
Intermediate
PROCESS DESIGN
Intermediate
PROCESS DESIGN
Intermediate
REFINING
Intermediate
REFINING
Intermediate

Social profiles

Personal Website
Personal Website

URL removed due to policy violation. Please contact support for further information.

Languages

Arabic
Expert
English
Expert

Training and Certifications

Certifications
Certification of Appreciation
Certification of Appreciation
Certification of Completion – Postdoctoral Research

Recommendations

Mr AbdulAziz Abdulqader Saeed

Aug 2020

Aug 2020

Director of Petroleum Industries Development•Client

Greetings from Bahrain,I hope this message finds you and your family in good health of mind and body, I have an offer which might interest you ,can i know your availability to handle an offer that requires no relocation.

Hobbies

  • Association Football
  • Table Tennis