Senior Quality and business Excellence Manager
Schneider Electric
مجموع سنوات الخبرة :27 years, 11 أشهر
Major career achievement
•Build Non Quality cost system for the Plant.
•Build robust and dynamic FMEA and control plan for the lines.
•Implement quality at source system for the plant.
•Lead the Plant Quality to achieve advanced score in Schneider production system audit in March /2016.
•Apply part process evaluation plan for 61% for the local historical supplier.
• Supporting the release of Mega project from the plant.
Position activities
• Direct and Share in the strategic management process inside the plant
• Define The Quality Policy and Quality Objectives
• Lead the improvement and six sigma projects
• Develop and implement policies, standards and procedures for all Company departments
• Lead The Quality Management system activities
• Manage Quality Control activities in the plant.
• Direct Supplier Quality management and supplier development process
• Manage customer complaints and enhance customer satisfaction& loyalty
• Responsible for the quality and integrated management system application.
• Manage the manufacturing quality assurance activities on production lines.
• Control the receiving inspection process
• Define the development plan for all quality staff and technicians.
• Direct the analysis of data and performance measurements indicators
• Directing with Schneider Management team the application of Schneider Production System
• Make Quality budget
Major career achievement
•Project leader of the company certification process to comply with ISO TS 16949; Quality management system for automotive; ISO 14001 and OHSAS 18001 management system.
•Project manager of Assembly line process lean manufacturing project (increasing daily production rate by removing waste).
•Organizing the financial cost of poor Quality system application and its related actions.
•Building Incoming inspection system for the company local supplies parts.
•Project leader of developing the localization process of the Glass local supplier.
•Support in defining KPI system for all company departments
•Manage the launch of electronic corrective and preventive action system
Position activities
•Active Sharing in formulating, implementing and evaluating strategic management process and cross function decisions which enable the Company to achieve its objectives
•Define The Quality Policy and Quality Objectives
•Plan, organize, direct, control and evaluate the activities and operations related to quality control and assurance
•Coordinate and lead lean manufacturing and six sigma project at company lines
•Develop and implement policies, standards and procedures for all Company departments
•Direct Supplier Quality management and supplier development process
•Monitor and maintain the quality status of the new launched products
•Manage and follow up the application of the Company Quality Management system based on ISOTS16949, ISO 14001, OHSAS 18001
•Allocate and analyze the company cost of poor quality including prevention cost, appraisal cost and failure cost. Manage related corrective and preventive action.
•Direct the application of process audit for the company processes and lines.
•Define required Quality plans and follow up its implementations
•Follow up the internal audit plans applications. Prepare management review meetings as well as related corrective and preventive actions.
•Manage the customer complain and warranty system as well as related corrective actions.
•Follow up the final product audit and section product audit applications as well as the related corrective and preventive action.
•Asses the Company key performance indicator system.
•Direct the receiving and incoming inspection for local supplier parts.
Career achievements in EGA
•Team member of Daimler Benz independent quality team (3 members) who make quality audit on the plant of Daimler Benz India in March/2004.
•Sharing and supporting EGA quality team to win Daimler Benz Quality award for two Consecutive years.
•Share with EGA team to make the company as benchmark for the release process all over Daimler Benz plants.
•Sharing in the application of Customer quality sensor program (contact with customers) and feed back to Daimler Benz as well as EGA management.
•Sharing with EGA staff the certification process of ISO TS and ISO 14001
Main activities in EGA
•Managing the final product audit and section product audit as well as related corrective and preventive actions for all company products and lines.
•Using statistical process control and measurement system analysis tools in daily quality activities (torque control and car Inspection).
•Follow up and manage the torque inspection plans and applications for all company process.
•Joining with process section the assembly line tooling management for all EGA models.
•Supervising production operation in the assembly section.
•Manpower and tools utilization.
•Production planning and executing for the assembly section.
•Process cycle time calculation and line balancing.
•Japanese five S applications on assembly line.
•Achieving production and quality level targets.
•Trouble shooting problems.
•Daily quality observation and feedback.
•Technical change application in the assembly line.
•Process management of assembly line.
• Repair line management
•Supervise the preventive maintenance program for Suzuki power plant and tools.
•Start the application of predictive maintenance using vibrations technology.
•Follow up the application of corrective maintenance.
•Supervise the spare parts stock control.
general Management