Manikandan Jegendran

8+ years of experience in Quality Electrical Engineering with sound exposure to Erection and Installation activities and Inspection of Static and Rotary Equipments in the Oil & Gas sector/Power Plant/ and involved in E&I discipline of EPC activities like pump, motor, Column, PLC Programming, Conveyors, DC motor & Ac motor control with D.O.L Starter, Star Delta Starter, Automatic Rotor Resistance Starter, Automatic Synchronous Motor starter, induction motors, voltage stabilizers, transformer, circuit breaker, relays, welding machine control circuits.
Overall Responsible:

•Responsible for all electrical inspections related to installations, testing, commissioning etc., for the involved project.
•To conduct inspection of all ongoing activities for electrical installations.
•To conduct inspections for all electrical material deliveries.
•To attend all electrical inspections with client/contractor representatives.
•To submit inspection requests in coordination with concerned site/project engineers.
•Prepare daily QA/QC report regarding inspections, material, Non conformances etc.
•Prepare weekly surveillance reports, non-conformance reports and verification of corrective actions
•Check the drawings and documents used at site for approvals and compliance with project requirements.
•Ensure that all works are carried out as per the approved method statements and drawings.
•Ensure that all equipment used are calibrated and with valid certificates.
•Assist / coordinate the preparation of the final handing over documents such as QCQA documents, testing and commissioning reports etc.
•Preparation of testing and commissioning method statements in coordination with vendors, General Contractor representative's and project owners representative's .
•Co ordinate with the consultant’s representative and site In-Charge for Inspection and meeting about Quality problems including the closure of Non -comformance report
•Report to the QC Manager, control and monitor all activities related to QMS.
•Taking care of QA/QC documents of the entire project including certificates, calibration test results, inspection requests, non-compliance reports and site instruction/observations, permanent materials deliverd and other QA/QC documents.
•Responsible for the closure of Non-compliance.
•Develop method of statement for the activity including risk assessment and job safety environmental analysis and inspection
•Test Plan and Checklist Based on Specifications of the project .
•Carry out internal Audit at the site as scheduled in the Project Quality Plan, PQP.
•Good understanding of Electrical Drawings, Planning of Projects, Erection & Maintenance.
•Carry out inspection and checking for all quality related procedures in the site and ensures activity at the site are as per approved method of statement and inspection test plan
•Review of construction QC records prepared by construction team prior to handover to the Client.
•Verification of products at supplier/vendor premises by performing inspection and test activities for final acceptance certification of product.

KNPC Approved )
Project : KNPC MAA Refinery Project

Inspection of construction contractor
•Technical evaluation for vendors material/equipment offers and preparing layouts as per specifications requirements.
• AC/DC termination for the LCC, - Preparing all substation layouts, overall substation layout, duct bank layouts, earthing and shielding layouts, earthting and shielding details, lighting layouts and connector diagrams layouts.
Experience in protection department
• Inspection of Cable termination of control and protection panels and Local control cubicles.
• Preparing cable schedule for the same mentioned panels and cubicles.
• Studying Potential and Current transformer sizing calculations.
•Preparing Daily & monthly reports .
• Preparing some statistical studies for ensuring continuous improvement for productions quality especially for automotive wires.
• Provide the production department by the feedback to improve the production quality.
Working as a shift leader. Sharing in calibration and verification process for the equipments used by production, maintenance and quality departments.
•Fire alarm circuit, Power Generation transmission and Distribution, such as trans formers, switch gears/circuit breakers, MCCs, power Distribution panel, lighting& small power system. Operation and maintained of 11 KV substation,
•Inspection of cable ladder installation and report.
•Inspection of cable pulling, dressing, glanding and termination activities and documentation.
•Inspection of instrumentation installation activities and documentation.
•Inspection of verification of instrumentation calibration activities and documentation.
•Inspection of monitor of electrical equipment testing including insulation checks, megger checks, continuity test, resistance check, earthing check.
•Inspection of high voltage switchgear installation and documentation
•Monitoring of Hazardous Area installation and inspection activities
•Supervision of field junction box, distribution board and electrical panel installation and associated documentation
•Conduction final inspection of electrical and instrumentation installation prior to system handover punchilisting
•Verification of punchlist items closeout
•Reviewing project specifications
•Carry out a variety of construction/precommissioning/commissioning related tasks
•Reading electrical design specifications and technical drawings. Organizing routine servicing schedules. Making sure all electrical engineering projects are fit for purpose.
•Attending meetings, writing reports and giving presentations to managers and clients.

& RESPONSIBILITY:

•Inspection of procured materials at Site and Vendor’s/Subcontractor’s Works
•Control Panels, Junction Boxes and Instruments Installation Inspection.
•Cable Trays and Conduits Installation Inspection.
•Continuity test and Insulation Resistance test Inspection for Py and Sy Cable
•Termination Inspection for Primary cables and Secondary Cables.
•Shut down maintenance of DCS system in checking, Simulation, Calibration loops according to superior instruments.
•Trip interlocks simulation and checking before every start up.
• Execution of Instrument engineering and commissioning activities.
•Ensuring and confirming that Instrumentation engineering activities.
•Supervised installation of control room panels, JB, Local panel, Consoles etc.
•Supervised Calibration of all field instruments.
•Construction schedule preparation & execution as per norms.
•Site fire protection system testing and commissioning.
•E.O.T cranes and Electric monorail hoist Testing and Commissioning.

Client : PGCIL
Project : Setting up of automated units - Electrical Equipments

& RESPONSIBILITY:

QA/QC Inspection for Installation & Testing of Electrical Equipments in 110KV Transformer Substation as per standard procedure.
•Installation Inspection of Panels (Auxiliary Panel, Local Control Panel, Power Distribution Panel, Marshalling Panel, Master Control Panel etc)
•Inspection of Internal & External Power, Control & Signal cable Laid, Gland, Terminate, IR and Continuity Test
•Inspection of Cad weld & Contact Resistance Test of Earth Conductors
•Witness of final Megger Test in Rectifier Transformer DC bus bar Corridor
•Inspection of Torque check of flexible link inside 110 KV cable box and bus duct
•Witnessing the following Tests for 110 KV Cables
•Phasing Check(End to End)
•DC Conductor Resistance Test(End to End)
•Insulation Resistance before and after HVAC Test(End to End)
•DC Test on Outer Sheath
•Inspection of Trench dimension for 110 KV Cables, Cable laying & Shuttering for 110 KV CablesTermination and Verification
•Conducting Walk downs for systems/Packages with Contractors (Internal) and Client Representatives
•Design earthing system for whole the substation including indoor/outdoor equipment as per Tamilnadu Electricity Board.
•Design shielding system for all equipment which is subjected to lighting stroke as per TNEB.
•Designing DC systems for 380/110/13.8kV substations as per TNEB specifications and equivalent international standard.
•Lighting and small power circuit breaker/cable sizing calculations and single line diagram for the whole system.
•AC/DC termination for the LCC, SCADA and all protection panels.
•Preparing all substation layouts, overall substation layout, duct bank layouts, earthing and shielding layouts, earthing and shielding details, lighting layouts and connector diagrams layouts.
•Cable termination of control and protection panels and Local control cubicles.
•Power Generation transmission and Distribution, such as transformers, switch gears/circuit breakers, MCCs, power Distribution panel, lighting & small power system, power and control cables, operation and maintenance of 110 KV substation.
•Preparation of Daily, weekly and monthly Inspection reports.

& RESPONSIBILITY:

Electrical Supervisorduring Installation & Testing of Transformer and Pole Erection and Stringing the Aluminium Cable as per standard procedure.
•Installation of Transformer.
•Inspection of Over Head Aluminium Power line, Insulator, Stringing the aluminium Cable IR and Continuity Test
•Inspection of Contact Resistance Test of Earth Conductors, Megger Test,
•Inspection of Trench dimension for 11 KV Cables
•Inspection of Cable laying & Shuttering for 11 KV Cables
•Inspection of 11 KV Cable Termination and Verification
•House Holding Meter Checking and Installing
•Vacuum Circuit Breaker Installation and Cable Termination.
•Pin Insulator Installation and Inspection.
•Preparation of Daily, weekly and monthly Inspection reports
Good knowledge of Calibration, Installation, Loop-checking, Troubleshooting and inspection of electronic & pneumatic Instruments of various makes & models, as per standard procedure.