Md Nasir Hussain

• Directed end-to-end production operations of frozen French fries, ensuring alignment with business targets, sales forecasts, and optimal utilization of manpower, RMPM, utilities, and processing assets.
• Managed the complete processing line including grading, washing, steam peeling, trimming, cutting, blanching, par-frying, de-oiling, IQF freezing, metal detection, and automated packaging.
• Drove performance through continuous monitoring of KPIs such as yield, oil absorption, frying loss, OEE, downtime, freezer efficiency, and waste, implementing data-driven improvements to enhance productivity and reduce costs.
• Ensured full compliance with GFSI standards (BRCGS, ISO 22000, HACCP) and customer requirements, maintaining high product quality and food safety standards.
• Led HSE compliance across critical operations including fryer systems, ammonia refrigeration, boilers, and cold storage, fostering a zero-incident safety culture.
• Coordinated closely with procurement and supply chain teams to ensure uninterrupted availability of raw potatoes, edible oils, and packaging materials.
• Managed production budgets and implemented cost optimization strategies such as oil consumption control, yield improvement, energy efficiency, and labor productivity enhancement.
• Spearheaded continuous improvement initiatives (Lean, 5S, TPM, Kaizen), driving operational excellence and waste reduction across production lines.
• Supervised engineering and maintenance teams to ensure effective preventive and predictive maintenance, maximizing equipment reliability and minimizing downtime.
• Partnered with R&D for successful execution of NPD trials (new cuts, coated and seasoned products), ensuring seamless scale-up to commercial production.
• Delivered detailed production reports and strategic insights to senior management, supporting decision-making and continuous performance improvement.

• Led and managed end-to-end production operations for frozen French fries, from raw potato intake through washing,
peeling, cutting, blanching, frying, freezing, and packaging, ensuring production targets were consistently achieved.
• Planned and executed daily and weekly production schedules in alignment with demand forecasts, optimizing manpower, line
capacity, and raw material utilization.
• Monitored critical process parameters (oil temperature, frying time, freezing temperature, product moisture) to ensure product
consistency, quality, and yield.
• Ensured strict compliance with HACCP, ISO 22000, GMP, and company food safety standards, maintaining full product traceability
from raw materials to finished goods.
• Led and supported internal, regulatory, and customer audits, ensuring zero major non-conformities and timely closure of any
observations.
• Implemented Lean Six Sigma and PDCA methodologies to drive continuous improvement, reduce waste, and increase line efficiency.
• Collaborated with R&D on product testing, specification setting, packaging trials, and process optimization to support product
innovation and customer requirements.
• Coordinated with the maintenance team to schedule preventive maintenance, resolve breakdowns promptly, and maintain maximum
line uptime.
• Managed raw materials, personnel, and equipment resources effectively to reduce waste, improve productivity, and control operating
costs.
• Oversaw inventory management of raw and packaging materials, ensuring accuracy of stock levels and minimal material losses.
• Worked closely with Planning, Quality Assurance, R&D, Logistics, and Maintenance departments to streamline production workflows
and meet delivery timelines.
• Promoted a strong safety culture by enforcing HSE policies, conducting risk assessments, and ensuring safe work practices throughout
the production area.
• Utilized SAP, Power BI, Microsoft Office, Dynamics 365, and SharePoint to monitor performance, analyze production data, and provide
actionable insights to senior management.
• Developed and monitored production budgets, ensuring efficient resource allocation and cost control while supporting business
growth objectives.
• Tracked and analyzed production KPIs such as yield, downtime, waste, line efficiency, and labor productivity to identify gaps and
implement improvement actions

• Developed and executed departmental plans to achieve key target objectives, managing staff, protocols, disciplines, and processes to ensure operational excellence.
• Expanded cross-functional organizational capacity by collaborating with departments to align priorities, functions, and common goals, enhancing overall efficiency.
• Ensured the effective communication, application, and enforcement of company quality strategies, policies, standards, and procedures across logistics operations.
• Managed vendor creation and supplier onboarding, including updating supplier certificates (trade license, VAT certificate, bank details) and ensuring compliance with CRPL INFRA PVT LTD supplier policies.
• Maintained accuracy in inventory management, order processing, and compliance, ensuring seamless operations and minimizing errors.
• Negotiated and managed contracts, pricing, and service agreements with clients and vendors to optimize costs and service levels.
• Handled high-pressure situations, such as peak seasons and urgent shipments, ensuring timely delivery and customer satisfaction.
• Built and maintained strong client relationships, addressing concerns and ensuring high levels of customer satisfaction.
• Ensured Standard Operating Procedures (SOPs) were consistently followed, meeting customer requirements without deviation.
• Monitored and improved key performance indicators (KPIs) for logistics operations, including on-time delivery, cost efficiency, and inventory accuracy.
• Led and mentored a team of logistics professionals, fostering a culture of accountability, collaboration, and continuous improvement.
• Conducted regular audits to ensure compliance with regulatory standards and internal policies, addressing any gaps promptly.
• Implemented process improvements to streamline logistics operations, reduce costs, and enhance service quality.

• Monitored and analyzed manufacturing operational results, including yields, consumables, efficiencies, and cost figures, to ensure alignment with budgets and production targets.
• Coordinated with the Factory Planner to execute production plans, including SKU details, batch sizes, and completion timelines for meat and poultry processing.
• Organized and managed shift schedules for production teams based on production plans, ensuring optimal workforce allocation.
• Ensured compliance with safety requirements during shifts, prioritizing the safety and well-being of all staff members.
• Regularly reviewed key performance indicators (KPIs) to identify areas for improvement and drive continuous operational enhancements.
• Provided training to staff on environmental, health, and safety (EHS) requirements, ensuring compliance with regulatory standards.
• Supervised process operators and machine operators, ensuring they performed their duties correctly and diligently.
• Ensured timely production of meat and poultry products while maintaining strict adherence to quality guidelines and food safety standards.
• Recommended process improvements to enhance production efficiency and increase overall productivity.
• Coordinated with the maintenance team to schedule equipment setup, repairs, and preventive maintenance, minimizing downtime and ensuring smooth operations.
• Led and motivated production teams to achieve production goals, fostering a culture of accountability and high performance.
• Conducted regular inspections to ensure compliance with HACCP, ISO 22000, and other food safety standards relevant to meat and poultry processing.
• Monitored inventory levels of raw materials and consumables, ensuring efficient use and minimizing waste.
• Collaborated with quality assurance teams to ensure products met regulatory and customer specifications.

• Developed, implemented, and maintained Quality Management Systems (QMS) and Food Safety Management Systems (FSMS) aligned with HACCP, ISO, FSSC, HALAL, and BRC standards.
• Ensured compliance with food safety regulations and standards from Codex, EU, FSSAI, WHO, USDA, FDA, GSO, SFDA, ADAFSA, and Dubai Food Code.
• Led and maintained quality control systems and product/process verification systems, including sampling procedures and analytical tests, to ensure all meat and poultry products met food safety and quality requirements.
• Guided corrective actions for deviations in the production process and ensured the implementation of non-conformities identified during online or product checks.
• Analyzed root causes of quality issues and non-conformities in the meat and poultry production process, implementing corrective and preventive actions.
• Developed Standard Operating Procedures (SOPs), including manuals, policies, procedures, work instructions, forms, log registers, and report formats.
• Created and managed SOPs, checklists, training materials, quality records, and audit documentation to ensure effective quality management and compliance tracking.
• Maintained documentation and records in compliance with certification schemes, corporate policies, customer requirements, and legal regulations.
• Conducted GMP inspections, ADFCA audits, and internal/external audits, following up on corrective and preventive actions to address gaps.
• Ensured audit readiness by maintaining comprehensive quality records and addressing non-conformities promptly.
• Designed and delivered training programs for employees at all levels to ensure compliance with quality standards, food safety protocols, and regulatory requirements.
• Managed and investigated customer complaints, implementing corrective actions to ensure satisfaction and prevent recurrence.
• Identified and mitigated potential food safety threats and vulnerabilities, implementing preventive systems to safeguard food integrity and consumer health.
• Conducted risk assessments and hazard analysis in food processing environments, identifying potential risks and developing control measures to ensure food safety.
• Evaluated and audited supplier processes to ensure compliance with food safety standards and maintained an approved supplier program.
• Ensured safe storage and transportation of meat and poultry products, maintaining compliance with food safety standards.
• Coordinated with external service providers (e.g., pest control, cleaning services, laundry) to maintain hygiene and compliance standards.

• Ensures that the objectives of the company are achieved in due time.
• To ensure product hold, segregation, reporting & labeling of non-conforming products.
• Responsible for maintaining traceability documents, monitoring forms, and record-keeping for verification purposes and internal and external audits.
• Checking cleaning and sanitizing schedule, ensuring the production is under proper hygienic condition.
• Monitor GMP, GHP, HACCP, SSOP, Pest control, food safety, and quality standards.
• Inspection of raw material, ingredients, packaging, and non-conformity products.

• Sample registration in laboratory data system (SAP), Label the samples accurately and distribute them to sensory, micro & chemical departments through aseptic techniques.
• knowledge about Calibration, Micro, and Chemical analysis. Performs chemical analysis such as Ash, pH, TDS, Conductivity, Free
Chlorine, Turbidity, etc. & Performs Microbiological tests such as TPC, E. coli, Total coliforms, Staphylococcus, Salmonella etc.
• Maintain accurate files; enter test results into the computer and generate necessary reports.
• Preparation of reagents, chemical solutions, and culture media according to standard formulas.

• Operated production machinery, ensuring efficient and safe production processes.
• Assisted in routine maintenance and troubleshooting of equipment.
• Ensure quality production of all the during the production process.
• Supporting the production team to achieve the productive target.
• Maintain and monitor necessary documentation for accuracy and completeness by GMP.

• Perform Cleaning and Sanitization actions on the Formax machine and wash white/red trays.
• Clean, sanitize, and prepare waste disposal practices (operational practice) as per the waste Color coding system.
• Responsible for collecting the operational loss/scrap which is important to define the process loss in the line.
• Responsible for maintaining the proper waste segregation as per the waste classification.