Maintenance Manager
Alahram Beverages Co. (Heineken Egypt)
Total years of experience :21 years, 9 Months
Acting as Engineering Manager & Responsible for Engineering team and their training (Engineers and technicians).
Review and Update PM plan to all plant equipment’s and machine to be more deep and realistic and update SAP work orders.
Annual budget plan for all plant areas, lines and machines and indirect expenses. Budget Monitor and control (Obex).
Planning for lines overhaul with production and planning team, ensure safety standards at all work and tasks done.
Capex ( Manage current projects through all phases , good contractor management, )
Improving reliability systems, programs and implementing equipment improvement projects through TPM approaches, MOC’s and SOP’s for the new changes.
Review and take necessary actions for PSM (process safety management) at all the plant.
Reviewing spending versus budget and taking corrective actions whenever necessary.
Supervise and participate in new projects (new extensions, machines installations, commissioning and upgrade ...).
Safety and environment performance of all team-related operations, ensure training and implement all safety systems (LSR, BBS, LOTO, reporting near misses, …)
Ensure Spare parts ordering and availability, minimum stoke.
Apply TPM and a lean manufacturing tool at all maintenance activates (5S, BDA, tagging, deployments…)
Utilities maintenance (CM, PM and predictive maintenance ) for Boilers, cooling (ammonia system), air compressors, water treatment ( Veolia station, RO station, softeners, DI unit ), power station and generators, WWTP .
Production areas (cellar and distillery) and Packaging lines maintenance (CM, PM and predictive maintenance ) for bottling lines, Keg lines and BIB .
Manage Maintenance team training, coaching, assessments… .
My scope of work includes the following :
Managing Maintenance team members and work shop.
• Responsible for Prepare maintenance annual plan for all machines and devices at the factory .
• Implementation of corrective & preventive maintenance to packaging lines (bottling + pouch).
• Ensure the existing preventive maintenance program is effectively implemented, documented and reliability team that execute the program are qualified.
• Responsible of safety and environment performance of all team-related operations.
• Responsible for consistent maintenance of all manufacturing equipment at their highest efficiency.
• Overall, install and operate new Clorox line.
• Responsible for reviewing spending versus budget and taking corrective actions whenever necessary.
• Commissioning new bleach line. ( filler, Capper, Packer, labeller, ...) (Project team leader).
• Responsible for new projects (new extensions, machines installations and upgrade ...).
My scope of work includes but not limited to :
• Implementation of corrective & preventive maintenance to packaging lines (RB bottling line (Krones), canning line (KHS) & kegging line ).
• Participate in bottling line overall (twice) + new installation of new can line and new SCADA system in production area (Norit).
• Maintenance and repair of different electrical and electronic instrument equipments in all the plant + lab calibration devices.
• Minimize unplanned line stoppages.
• Monitor on daily, weekly, monthly, quarterly & annually basis maintenance schedule through database approach and Maximo, TPM, HACCP.
• Ensure the availability of spare parts in the plant’s workshop & store.
• Implementation of corrective & preventive maintenance for utilities (water treatment, wast water, Boilers, air compressors, ....)& production area (raw material, beer processing, …).
Maintenance electronic equipment of Aviation Devices - Power machines, manage 74 persons
Consists of 5 modules . - Strategic Management - introduction to supply chain - supply chain implementation - Lean manufacturing . - Supply chain configuration for excellence.
Consists of four core , 3 month each . Accounting , Management , HR and Marketing .
Faculty : Electronic Engineering Major : Industrial Electronics & control Graduation project : Temperature Control System Based on microcontroller.(excellent) 1. I have a good experience in : PLC (, DCS, Industrial control sys, Automation, Measuring Instrumentation & control equipment, electronic devices, Microcontrollers, PCs. Worked with SCADA systems (FIX pro 7.0 , Botec , WinCC) 2. Have a license to deal with radioactive materials. 3. Have good knowledge about MCSE course.