Mohamed Farouk, Quality control manager

Mohamed Farouk

Quality control manager

7PAC For Corrugated Carton

Lieu
Egypte - Damanhur
Éducation
Baccalauréat, Mechanical Design and Production Engineering
Expérience
13 years, 6 Mois

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Expériences professionnelles

Total des années d'expérience :13 years, 6 Mois

Quality control manager à 7PAC For Corrugated Carton
  • Egypte - Alexandrie
  • Je travaille ici depuis janvier 2023

Follow product specifications and quality control measures
Quality inspection for all row materials such paper, starch, borax, caustic soda, resin, inks, PVA, stretch, rotary and flat dies, cliché and stitching wire
Quality inspection for all work in process WIP
Perform all quality LAB tests such GSM, RCT, ECT, FCT, BCT, COB 60, FEFCO 9, Bursting resistance test, Rub test, Gel point test and starch viscosity
Root cause analysis of customer complaint and make preventive action for it
monthly supplier evaluation for all row materials

Production and Maintenance Manager à MultiPac for Corrugated Carton
  • Egypte - Alexandrie
  • juin 2020 à janvier 2022

Receiving sales orders from sales department and preparing an operation plan for all production stages according to the delivery date
Ordering and preparing all required row materials (paper- inks- printing plates- Cutting dies)
Preparing Master card for every order
Planning of all operations to ensure maximume performance, OEE, CFR and minimize delay
Monitoring all operations and comparing theoritical and actual production rate and waste
Preparing reports for every production stage
Determine KPI for every production level

Production Engineer à Giant Group for corrugated carton
  • Egypte - Alexandrie
  • juin 2018 à juin 2020

Plan, manage, and oversee all elements of production in our factory
Assess and analyze current production methods
Reduce waste in all production processes
Reduce Quick Change Over time
Develop and draft an improved production process
Design and implement cost-reductive changes
Maximize productivity of machinery and workers
Follow product specifications and quality control measures
Quality inspection for all row materials such paper, starch, borax, caustic soda, resin, inks, PVA, stretch, rotary and flat dies, cliché and stitching wire
Quality inspection for all work in process WIP
Perform all quality LAB tests such GSM, RCT, ECT, FCT, BCT, COB 60, FEFCO 9, Bursting resistance test, Rub test, Gel point test and starch viscosity
Root cause analysis of customer complaint and make preventive action for it
monthly supplier evaluation for all row materials
Familiar with Enterprise Resource Planning ERP system

Maintenance engineer à Almedan project factory for carton
  • Arabie Saoudite - Riyad
  • août 2016 à août 2018

Planning and execution of corrective and preventive maintenance of mechanical, hydraulic and pneumatic systems for Corrugator line and converting machines (RDC and FFG)
Working on 2 WEST RIVER corrugator lines
Working on rotary die cutters (2 LMC 1600 STK, Currioni 2400, Giant dc )
Working on rotary die cutters (2 NT machines, 2 JS machines, Currioni )
Atlas Copco screw compressors and reciprocating compressors
2 fire tube steam boiler (capacity 4000 kg/hr each) troubleshooting, repair and retubing
Classic control, Ac VFD drive programing and PLC troubleshooting
Controlling maintenance tools, stores and equipment
Monitoring and controlling maintenance costs
Improving health and safety policies and procedures

Maintenance engineer à National Packing Products Company LTD. WATANPAC
  • Arabie Saoudite - Riyad
  • mars 2014 à août 2016

 Working on Marquip corrugator line 2500 mm with Mitsubishi single facer 60H and Petter multi star single facer - BHS corrugator 2500 mm- WARD rotary die cutter (RDC) machine- WARD flexo folder gluer (FFG) (2 machines) - BOBST Masterflex-L - BOBST Vision cut (2 machines) with flat bed die cutter
 3 Cochran steam Boilers (capacity 6000 kg/hr each) troubleshooting, repair and retubing
 KAESER and Ingersoll Rand screw compressors and reciprocating compressors
 Corrective maintenance activities.
 Planning and execution of the preventative maintenance programs.
 Improve the reliability of the equipment
 Managing stocks of supplies and equipment

Maintenance engineer à Egyptian Plastic & Electrical Industries Co. El Nisr Var
  • Egypte - Alexandrie
  • avril 2012 à mars 2014

 Head of Mechanical Maintenance of Casting Department in Lead Acid Batteries Factory.
 Member of Research and development department (R&D).

Maintenance and production engineer à  Egyptian Armed Forces in Poultry Slaughtering Plant
  • Egypte - Alexandrie
  • janvier 2010 à avril 2012

 Operate the production line (EMF - GmbH Company) Poultry Slaughtering Plant.
 Corrective and Preventive Maintenance of Rotating Equipments such, Pumps (Gear - Plunger - Centrifugal- Multistatge- Submersible- Vacuum- Diaphram), Fans- Blowers, Cooling Towers, Diesel Engine, Gasoline Engine and Diesel Generator
 Hydraulics & Pneumatics:Air Compressors- Control Valves - Pressure Regulators- Non return Valves - Safety Relief Valves - Pipes - Pipelines - Pipe Fittings.
 Electro-Mechanical Systems: Control System (Level- Pressure-Temp.)-Automatic Control (Power & Control Circuits)- Sensors (Pressure- Level- Temp) Solenoid Valve.
 Materials Handling: Belt Conveyor- Chain Conveyor- Screw Conveyor- Fork Left- Roller Conveyor- Hoisting System.
 Engineering Maintenance: Replacement of ( Mechanical Seal- Packings- Gaskets- Bearings- Impellers- Gears)- Lubrications (Grease- oil)- Welding repair.
 Thermal Engineering: Loose Steam Boiler- Heat Exchanger- Oil Burner.

Éducation

Baccalauréat, Mechanical Design and Production Engineering
  • à B.Sc in Mechanical Design and Production Engineering
  • juillet 2009

 Graduate: B.Sc in Mechanical Design and Production Engineering Menoufia University (2009).  Cumulative Grade: Good .  Project : Predictive Maintenance Using Vibration Analysis.  Grade of project: Excellent

Specialties & Skills

Preventive Maintenance
Plant Maintenance
Pneumatics
Hydraulic Systems
Mechanical Maintenance
SIEMENS Simatic Manager
Autocad 3D
MINITAB
Time management
Autocad 2d

Langues

Arabe
Expert
Anglais
Expert

Adhésions

Egyptians Engineers Syndicate
  • 06674/57
  • August 2009
Saudi Council of Engineers
  • 185105
  • March 2014

Formation et Diplômes

(MT) Magnetic Particle Testing according to ASNT Level II (Certificat)
Date de la formation:
February 2009
Valide jusqu'à:
February 2022
(PT) Penetrant Testing according to ASNT Level II (Certificat)
Date de la formation:
February 2009
Valide jusqu'à:
February 2022
(UT) Ultrasonic Testing according to ASNT Level II (Certificat)
Date de la formation:
May 2012
Valide jusqu'à:
May 2022
Manufacturing Processes (Formation)
Institut de formation:
Metallurigical Industries Company – Egyptian Copper Works
Date de la formation:
July 2008
Durée:
200 heures
Hydraulics and pneumatics (Formation)
Institut de formation:
Tishreen University – Lattakia – Syria
Date de la formation:
July 2008
Durée:
180 heures
Welding Technology in Egyptian Welding Academy EWA (Formation)
Institut de formation:
Egyptian Welding Academy
Date de la formation:
February 2009
Durée:
40 heures
Automatic Control Course – PLC SIEMENS SIMATIC S7-300 (Formation)
Institut de formation:
SIEMENS
Date de la formation:
February 2014
Durée:
20 heures

Loisirs

  • Fishkeeping
  • Reading