Country Production Manager
Food Basics Co.
Total years of experience :18 years, 8 Months
(Food Basics is focused mainly on providing quality and fresh food products. The company is aspiring to own a series of quality food brands in addition to its current operating brand of Hamburgini, which is a local Saudi fast-casual restaurant chain popular for Its delicious, high quality, and affordable burgers)
- Reported directly to CEO, managing and runs on 4 supervisors and 1 Clunary Chef and more than 70 operators and labors (with different languages and cultures).
- Managing and leading production process inside the Central Kitchen during for 4 Locations (Riyadh, Dammam, Al Qasim, and Jeddah).
- Each Central Kitchen has 4 sections:
1- Butchery
2- Bakery
3- Salad
4- Sauce
- Providing semi-finish goods daily to run and operate 41 restaurants every morning
- Managing Warehousing and logistics activities for region areas (Dammam, Al Qasim, and Jeddah), parallel with central warehouse in Riyadh
- Construction of production KPI’s Depends on 5 basics: Safety, Quality, Delivery, Cost, Morals.
- Manage product unit costs and reduce materials losses.
- Have a good experience in the startup and implementation of new central kitchens.
- Implement Lean concepts 5S in production to eliminate losses & save time and money.
- Qualified to manage & motivate and analysis of human power resources activity.
- Troubleshooting of chronic problems and setting corrective actions
(AMS Baeshen is a leading regional manufacturer, marketer and distributor of a wide range of FMCG products. Our Company, headquartered in Jeddah, practices the strategy of vertical integration of operations covering: tea buying, blending, packing, distribution, selling and marketing. Our factory is one of the most advanced and largest tea production facilities in the Middle East).
- Reported to Plant Prodution Manager, supervises and runs on 4 Production supervisors and more than 200 operators and workers (with different languages and cultures).
- Managing and leading production process for 5 Packaging areas and Belending area for more than 120 SKU:
1- Tea Bag Line (18 Perfecta machine)
2- Pride Line (Abo Jabal & Rabea tea)
3- Roma Line.
4- IMA Line. (Herbal Products)
5- Loose Leaf (2 Lines + Dust tea Line).
6- Tea Belnding (3 Lines)
- Construction of production KPI’s Depends on 5 basics: Safety, Quality, Delivery, Cost, Morals.
- Manage products unit cost and reduce materials losses.
- Qualified to manage & motivate and analysis of human power resources activity.
- Setting standard for production lines productivity & OEE.
- Troubleshooting of chronic problems and setting corrective actions.
- Facilitate, support, direct, motivate and communicate with the team in order to achieve the task within agreed performance parameters and enhance efficiency.
- Support the development of the project charter & detailed project concept
- Implement Lean concepts in production lines to eliminate losses & save time and money.
(Al Rashed Bakeries have state-of-the-art industrial baking facilities in Riyadh, Jeddah, Rabigh and Dubai. Our business has established itself as a major supplier of the highest quality bread products within the Middle East. We supply restaurant chains of major global brands such as McDonald's, Burger King and Hardees. Regional well-known brands, such as Al Baik)
- Reported to plant Production Manager, and supervises and runs on 6 Production supervisors and 120 technicians and workers (with different languages and cultures).
- Managing and leading production process for two lines (Bun and Bread) with more than 40 products, utilizing 10 machines in a high volume automated plant
- Manage products unit cost and reduce materials losses.
- Successful Commissioning of Bakery Plant with various Automatic lines standardizes recipes of all products of Bun Line and Bread Line, Capacity of Bun line 60000 Pieces/ hr., Bread line 6000 pieces/ hr.
- Qualified to manage & motivate and analysis of human power resources activity.
- Implementing standard operating procedures in the production process.
- Check throughout shifts to ensure that proper methods and procedures are being used and that quality, safety and sanitation standards are met.
- Organize high demand season, and unplanned orders to meet the critical timing.
- Support the development of the project charter & detailed project concept
- Member of Product Development, sensory analysis team.
- Implement Lean concepts in production lines to eliminate wastes & save time and money
- Ensure implementing of all S.O.P. related to production process.
- Manage and control Bun line, and supervision 4 operators and 30 helper.
- Assure and record all physical tests of Bun within limits of each product’s quality requirements.
- Applying 5S (Machines Borders) for Packaging Area
- Applying code of Good Manufacturing Practice (GMP) & Good Hygienic Practice (GHP).
- Supervision cleaning and hygienic procedures for machines, tools, baskets and floor
- Preparation of (SOP) for test methods & preparation of equipment working procedures.
- Active Member of HACCP and SQF Team.
PROJECTS / CHALLENGES IN AL RASHED FOOD CO.
- Plan and Manage the operations in High Demand (Haj Season):
1. Arrange Safety stock from raw and packing material before rush season.
2. Using carton boxes instead of Baskets which take time in handling in Haj area.
3. Manpower short and lack of expertise (Extend shifts - Broadcast enthusiasm).
(Lacto Misr and FrieslandCampina Kievit) Project.
(LACTO MISR is in partnership with FrieslandCampina Kievit (Netherlands) since June 2010 as '' Toll manufacturing agreement '' whereby Lacto-Misr will make production capacity available to produce Non Dairy Creamer (NDC) for coffee)
- Managing and monitoring packing process for tins of (Powder Baby Milk) and bags of (Non Dairy Creamer).
- Supervises and runs on 3 production engineers and 60 technicians and workers.
- Responding immediately to machinery breakdowns of any equipment in production lines.
- Preparation of (SOP) for test methods & preparation of equipment working procedures.
- Investigates quality defects for root cause.
- Member of internal audit team & covering requirements of international standards (ISO 9001-2008).
(Delta Pharma actually put the people health as a part of its strategy & looking for the leadership in pharmaceutical manufacturing all over the Middle East & Insist for the good Quality, Follow the Good Manufacturing Practice (GMP) rules.)
- Receiving export plan & discuss with Production planning department to plan every shipment.
- Controlling the dispatch process for all export shipments.
- Managing all shipments out from factory (quantity of every product in order, quality of boxes, labeling and truck AC Temp.).
- Preparing attachments papers for every shipment:
- Shipment Packing List
- MSDS for every active ingredient reference for every product
Purification of Phosphoric Acid field
Diploma Courses: 1. Quality Planning 2. Quality Management 3. Quality Assurance 4. Lean Six Sigma 5. Statistical Quality Control (SQC) 6. Project Management
Special Chemistry
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