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Mohamed  Samir Saber , Maintenance and Project Manager for concentrate factories [Fruit and citric factors]

Mohamed Samir Saber

Maintenance and Project Manager for concentrate factories [Fruit and citric factors]·juhayna

Egypt

Bachelor's degree, Mechatronic Engineer

Work experience

Total years of experience: 22 years, 11 months

Maintenance and Project Manager for concentrate factories [Fruit and citric factors]

May 2018 - Present

juhayna

Cairo, Egypt

I found this job using Bayt.com

May 2018 - Present

1- Update PM Plan to reduce breakdown
2- Upgrade factory infrastructure ( Drain system - Utility sources - H&S Equipment )
3- Upgrade AM Plan to follow Daly Maintenance activity for machine bay operator
4- Insure and follow implementation of PM and AM Program through different reports for machine efficiency and utility consumption
5- Upgrade PM Time Plan according to fruit seasonality
6- Coordination with the operating department to choose the appropriate dates to monitor the efficiency of the machines and their needs in the planned layoffs
7- Annual planning for OPEEX and Capex according to production Plan and PM machine require
8- Capex Project study and identify IOR
9- Increase the technical skill of maintenance team through internal and external training program
10- Update Machine SOP to ensure the optimal operation of the equipment
11- Providing and developing tools for the maintenance team to ensure the quality of dismantling and installation, as well as to save time in this process
12- Establishes and maintains a computerized maintenance management system (SAP) for tracking work orders,
Spare parts, and maintenance history of plant equipment
13-Initiates and carries out projects that improve efficiency and/or reduce operating costs
14- Tracking analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM compliance, schedule compliance, etc.
15- Participate in objective setting, plan development and performance review of plant performance
16-Initiated, implements, and manages the maintenance programs based on best practices in preventive /predictive

Company industry:
FMCG
Job role:
Management

Project Manager from 4/2017 to 5/2018 (What farm)

April 2017 - May 2018

juhayna

Cairo, Egypt

I found this job using Bayt.com

April 2017 - May 2018

Target: (Design CIP Plant for the milk processing line and storage tanks - install and commissioning pasteurizing device for the fresh milk)
1- Define the scope of the project in collaboration with senior management
2- Creating a detailed work plan which identifies and sequences the activities needed to successfully complete
The project
3-Determine the resources (time, Budget, equipment, manpower) required to complete the project
4- Develop a schedule for project completion that effectively allocates the resources to the activities
5- Review the project schedule with senior management and all other staff that will be affected by the project activities
6- Determine the objectives and measures upon which the project will be evaluated at its completion

Company industry:
FMCG
Job role:
Management

Maintenance Manager (Assuit Factory for fermentation milk )

May 2015 - May 2017

juhayna

Asyut, Egypt

I found this job using Bayt.com

May 2015 - May 2017

1- Designing maintenance programs
2. Implements preventive maintenance programs and procedures required to ensure plant efficiency
3- Communicates directly with the operations department to coordinate executing maintenance program and
Repair work in process areas.
4. Assists with planning and implementing improvements and expansions in the plant.
5- Reviews the operation of plant equipment and systems constantly, to minimize unplanned downtime, anticipate
Solve problems in a timely manner, and to identify opportunities for improvement
6- Establishes and maintains a computerized maintenance management system (SAP) for tracking work orders,
Spare parts, and maintenance history of plant equipment
7- Prepares reports, analyzes data, and makes recommendations for improving plant operations and solving Maintenance-related problems
8-Initiates and carries out projects that improve efficiency and/or reduce operating costs
9- Tracking analyzes and improves key maintenance parameters such as asset utilization, maintenance cost, PM compliance, schedule compliance, etc.
10- Participate in objective setting, plan development and performance review of plant performance
11- Initiated, implements, and manages the maintenance programs based on best practices in preventive /predictive maintenance programs,
12- Monitoring the use and inventories of spare parts, maintenance supplies, and equipment and initiate reordering
When necessary
13- Review maintenance staff performance based on job descriptions to determine competency, knowledge, and contribution of maintenance technicians in increase maintenance Efficiency

Company industry:
FMCG
Job role:
Management

Electrical section head & DEPUTY of Maintenance Manager From [8/2008 to12/2010]

August 2008 - December 2012

Juhayna

Cairo, Egypt

I found this job using Bayt.com

August 2008 - December 2012

1- Ensure safety is at the forefront of all activities
2- Communicate with Production to maximize utilization
3- Work with the Mechanical, Electrical, utility and planning departments to ensure safe and efficient running the plant
4- Ensuring all recommended, maintenance activities are executed
6- Continuous support for the maintenance staff across all working shift
7- Provide technical data to engineering management in the form of reports, and any requirements to improve maintenance department
• 8- Working with the team to expand the use of the Predictive Maintenance techniques - Vibration analysis, thermograph, acoustics etc .
9- Ensure all maintenance records are up to date and fully accessible by staff and management
10- Work within H&S guidelines
11- Investigate uncompleted work order and rescheduled to complete
12 - Manage the maintenance budget

Company industry:
Food & Beverage Production
Job role:
Management

Electrical Automation supervisor

August 2007 - August 2008

(Prisidon Lactalies GROUP)

Cairo, Egypt

I found this job using Bayt.com

August 2007 - August 2008

1- Dialing with all PLC trouble shooting of processing (UF - Paustrizing devices-UHT …..) and filling area
2- Dialing with all Profi buss systems
3- Dialing with all ASI systems and all equipment of ASI control system
4- Work in GEA processing equipment and make a lot of development in line and automation system, e.g. . \[Cheese filling machine in signal exchange between machine and GEA automation system\]

Company industry:
FMCG
Job role:
Electrical Engineering

Electrical Automation Engineer

August 2004 - August 2007

(Bayti)

Alexandria, Egypt

I found this job using Bayt.com

August 2004 - August 2007

1- Dialing with trouble shooting of any processing area controlled by PLC, DCS, SCADA
2- Dialing with deferent types of instrumentation like (E+ H)
3- Dialing with any control systems controlled by PLC and I have ability to make development to the systems
4- Dialing with servo motors drives.
5- Make and execute the Preventive maintenance of machine
6- Dialing with AC, DC drives
7- Have a good ability to make any Preventive maintenance to (plat heat exchangers), (homogenizers),
8- Have a good ability to make any Preventive maintenance to any type of pumps
9- Have a good ability to make any Preventive maintenance to any type of valve and make adjustment of
The valve after service
10- Have a good ability to dialing with U.H.T line and all equipment of food industrial
11- Have certification from Ikhnaton Company to make any internal calibration for any instrument
12- Have excellent experience in \[FFS machine, asbofill machine, combibloce machine, kronas lines\]

Company industry:
FMCG
Job role:
Engineering

Egyptian dairy & foodstuff co. S.A.E. (VIVA)

March 2001 - August 2004

(VIVA)

Cairo, Egypt

I found this job using Bayt.com

March 2001 - August 2004

1- Maintenance of (bottling filling lines, Packing filling lines, sterilization systems, )
2- Instrument programming
3- Make development of tomato machine (convert the classic control to advanced control using PLC
4- Make development of printing machine by using PLC with a lot of technique ( video jet, linx )
5- Find local suppler of machines spare part
6- Make supervision of a lot of new installation department like (sugar line ), (yogurt pastreurizer&filling)
7- Have a good ability to dialing with APV equipment

Company industry:
FMCG
Job role:
Engineering

Education

• University Studies : Graduation Certificate BS.C mechatronic engineering from 6 of Oct University

May 2000

May 2000

Bachelor's degree, Mechatronic Engineer

Egypt

GPA (percentage): 72%

GPA (percentage): 72%

• Electric classes : electronic circuit-Electromagnetic field – advanced electric circuit – electrical Machine - energy and electromechanical system lab – electrodynamics • Control classes: Digital control system (PLC) – Modeling smart machine – computer control Experimentation-Robot design and control • Mechanical classes : thermodynamics – material since – mechanical design – computer aided design – Turbo machinery

Skills

Communications
Expert
Communications
Expert
Operation Management
Expert
Operation Management
Expert
Team Building
Expert
Team Building
Expert
Strategic Planning
Expert
Strategic Planning
Expert
Budget Preparation
Expert
Budget Preparation
Expert
• Strategic planning • Conflict Resolution • Operation Management • Team Building • Cost R
Expert
• Strategic planning • Conflict Resolution • Operation Management • Team Building • Cost R
Expert
Technical Project Leadership
Expert
Technical Project Leadership
Expert
Budget Preparation
Expert
Budget Preparation
Expert
Project Estimation
Expert
Project Estimation
Expert
Problem Analysis
Expert
Problem Analysis
Expert
Maintenance Planning
Expert
Maintenance Planning
Expert

Languages

English
Expert

Training and Certifications

Certifications
TPM, PMP , RCM , FMCG Dinginess and repair , valves operation &repair,pneumatic control system,
Apr 2000 - Nov 2000

Hobbies

  • Reading