Continuous improvement engineer
vivo mobile phone manufacturing
مجموع سنوات الخبرة :6 years, 7 أشهر
• Continuously optimize and improve production processes to reduce the standard time of a single unit.
• Lead the documentation process and create SOP for assembly processing and packaging.
• Reduce labor costs and optimize manpower usage.
• Take the lead in following up the efficiency of the new projects and provide improvements.
• Calculate standard manpower numbers of direct and indirect manpower, continuously provide improvements and control the cost of manpower.
• Design, lead and execute cost saving projects to optimize the usage of material, manpower and energy.
• Analyze and minimize manufacturing downtime using root cause analysis and continuous improvement tools.
- Leading industrial engineering team of six junior engineers to manage 44 production lines.
- Train industrial engineers to apply lean manufacturing tools to achieve efficient production process.
- Create and monitor KPIs for production team.
- Lead and support root cause analysis suggesting corrections, corrective actions and preventive actions.
- Lead continuous improvement projects.
- Create and provide regular presentations to top management.
- Analyzed nonproductive time to eliminate waste and improve efficiency.
- Participated directly in initiating and executing applying two new projects.
- Developed and created layouts and manpower calculations for new five production lines.
- Worked directly with design, planning, sample room, quality control and production departments.
- Trained production supervisors on applying lean manufacturing tools (5S, TPM, SMED, Hejunika, PFC) to enhance production efficiency.
- Applied line balancing tool for two sewing lines and reduced work force by 16% with same production rate.
Bachelor's degree of engineering , major : mechanical production and design . Grade : Good.