QA/QC ENGINEER
NESTLE WATERS
Total years of experience :11 years, 8 Months
Ensure that the water treatment units are working efficiently (RO and re-mineralization units) by studying the related (KPIs, daily checklists...).
Ensure that all CCPs are under control, by checking the results of chemists & operator’s analysis from their reports and compare them with the actual readings.
Analyze the DDCD & LHP microbiologists’ results, to assess the possibility of applying a proper action (disinfection, CIP, system modification...)
Train, coach and asses the supervisors to build the capabilities of all teams in aim to apply the required standards (GMP, QMS, HACCP...), to ensure producing high quality product to meet the customer/consumer satisfaction.
Updating the quality-monitoring scheme for the factory after the validation.
Creating the risk assessment for the production lines and warehouses.
Creating and updating the quality manual.
Updating the new procedures of nestle good manufacturing practices.
Internal audit on all departments and distribution.
Change management coordinator for the factory.
Updating the HACCP study when needed.
Leader for ISO 22000, ISO 45000, IS 9001, GLP, Water Stewardship & Quality Compliance audits.
Water ratio of the factory.
Preparing all reports related to QA activities like (Failure investigation, Deviations, Self-inspection, CCR and change control requests, and Complaints investigation)
Ensure that the laboratories are working according to the updated laboratory instructions and validated with the local regulations.
Batch record review.
* Logging received deviations under the supervision of QA supervisor.
* Initiating GMP deviations against any violation to GMP rules.
* Preparing and check on failure investigation through collecting data, check retained samples and CAPA system.
* Preparing all summaries related to QA activities like (Failure investigation, Deviations, Self-inspection, CCR and change control
requests, PAR, and Complaints investigation).
* Check and approve on updating and first issues for master formulas and master packaging.
* Ensure from the readings of pressure differences, temperature and humidity inside the plants and warehouses.
* Checking on productivity steps to ensure compliance with production record.
* Auditing and reviewing production records before each production phase and after the end of production process on the product.
* Contributing to conduct the necessary investigation in cases of industrial deviations and cases of non-compliance and complaints.
* Following up the appropriate and proper procedure to handle cases of resulting non-compliance observations.
* Conducting the documentation for materials to be destroyed and giving consent on the destruction.
* Coordinating with maintenance function regarding matters of preventive maintenance.
check the batch record, calibration the balances of all factory, releasing the finished product, product annual review for all products, line release, fumigation for the sterile areas, GMP compliance, internal audit on all departments, analysis of the water in the water treatment unit for the factory, updating and approving the master formula and master packaging, analysis of the water treatment unit and supervise the CIP process for the unit loops in cooperation with micro department