QA/QC Engineer/Chemist
SUN CHEMICAL MIDDLE EAST FZE
Total years of experience :13 years, 9 Months
Projects done in Sun Chemical Middle East using additives products
• Handled the complete project at VTTI-Refinery-Fujairah-Barium based product inorder to reduce emissions & to improve the efficiency of plant by enhancing the combustion.
• Handled the complete project at Aditya Birla Star Cement- Ras Al Khaimah
• Handled the complete project at Lafarge Emirates Cement- Ras Al Khaimah
• Handled the complete project at Fujairah Cement Plant-Fujairah-Dibba.
• Handled the complete project at Indo Rama Synthetics-CFHTM Stoker type boiler & AFBC Boiler 2*30 MW-Coal Fired boilers.-Iron based Additive to improve the combustion, reduce the unburnt carbon & to reduce the emissions.
• Part of the Project at Pioneer Cement Plant- Ras Al Khaimah
• Participated in Automechanika Event Dubai 2014 & generated high value leads.
• Participated in Arabplast Event Dubai 2014 & generated high value leads & promoted new product
• Discuss inspection results with those responsible for products, and recommend necessary corrective actions.
• Discard or reject products, materials, and equipment not meeting specifications.
• Inspection, testing, and sample materials or assembled parts or products for defects and deviations from specifications.
• Observe and monitor production operations and equipment to ensure conformance to specifications and make or order necessary process or assembly adjustments.
• Approves batches, incoming raw materials, and routine analysis of the different samples to classify their physical and chemical identity.
• Able to perform analytical analysis from the following equipment; Hydrometer, Thermometer, Scales, Viscosity meter, pH meter, Flash Point, Pour Point, Hot furnace for Magnesium test etc.
• Conduct and document the process and system audits using written procedures as Audit standards.
• Accurately document the result of inspection and testing.
• Prepare water testing like pH testing, nitrate testing and dissolved oxygen testing
• All testing standards as per ASTM international standards.
• Coordinate calibration of all test equipment and fixtures.
• Maintain all controlled files and test records in a timely accurate manner.
• Participate in the construction and/or revision of SOPs for the inspection function.
• Assist in the writing and updating inspection procedures, protocols and checklists.
• Evaluate problems and make initial recommendations for possible corrective action to supervise.
• Work with production management to provide feedback regarding manufacturing/blending procedures.
• Ensures that all work meets applicable QA/QC guidelines.
• Promote Health, safety, security & environment (HSSE) in all companies and manage it in the same way as any other critical business activity.
• Ensure total compliance with Company’s HSE policy for the whole team.
• Ensuring that all engineering work is carried out in accordance with specifications, statutory requirements, laws, rules, regulations and other contractual requirements. With due regards to safety, operability and maintainability.
• Plans and directs activities concerned with development, application, and maintenance of quality standards for industrial processes, materials, and products: Develops and initiates standards and methods for inspection, testing, and evaluation, utilizing knowledge in engineering fields such as chemical, electrical, or mechanical.
• Devises sampling procedures and designs and develops forms and instructions for recording, evaluating, and reporting quality and reliability data.
• Establishes program to evaluate precision and accuracy of production equipment and testing, measurement, and analytical equipment and facilities.
• Develops and implements methods and procedures for disposition of discrepant material and devises methods to assess cost and responsibility.
• Directs workers engaged in measuring and testing product and tabulating data concerning materials, product, or process quality and reliability.
• Compiles and writes training material and conducts training sessions on quality control activities.
• Manage quality control program.
Responsible for updating knowledge for safe handling of materials for new and existing products.
Assisted manufacturing staff in evaluating, designing, and implementing modifications to improve equipment operation, reliability, safety, and ease of operation.
Provided guidelines and instructions to drafters/designers for preparing drawings as required
Performed the task of producing estimate level preliminary designs and material take-offs suitable for the level of the estimate being performed on the project
Process Simulation: - HYSYS-Upstream Oil and Gas Applications property package-Peng Robinson.
Preparing process flow diagrams, piping and instrumentation diagram, process datasheets, heat and material balance tables.
Produced equipment sizing calculations, line sizing calculations and instrument sizing calculations
• Waste water disposed from industries contains some heavy metals which are harmful and lead to toxic effects in human beings and disturb ecological environment and to Remove the cadmium and nickel by adsorption using activated carbon. Adsorption processes are being widely used by various researchers for the removal of heavy metals from waste streams and activated carbon has been frequently used as an adsorbent.
• Despite its extensive use in water and wastewater treatment industries, activated carbon remains an expensive material.
• The need for safe and economical methods for the elimination of heavy metals from contaminated waters has necessitated research interest toward the production of low cost alternatives to commercially available activated carbon. There is an urgent need that all possible sources of agro-based inexpensive adsorbents should be explored and their feasibility for the removal of heavy metals should be studied in detail.
• The objective of this research is to study the utilization possibilities of less expensive adsorbents for the elimination of heavy metals from wastewater.
• Agricultural and industrial waste by-products such as rice husk and fly ash have be used for the elimination of heavy metals from wastewater.