محمد حسن

Specialization: High-precision pipe spool fabrication (Cutting, Welding, Coating)

Manage daily operations within the plant, ensuring safety and efficiency standards are upheld.
Assist in the creation of efficient processes through hands-on development and training, as well as testing and
monitoring plant operations.
Ensure compliance with facility standards and all HSE guidelines.
Prepare, analyse, and issue production and performance reports.
Provide insights to the production planning process, ensuring that production targets are met with optimal
resource utilisation, including workforce, machines, and materials.
Monitor machine and manpower utilisation; ensure reduction of downtime through efficient maintenance
practices and maintain oversight on rejection rates.
Establish responsibilities and key result areas for production and planning teams.
Conduct periodic capacity studies to assess and ensure plant capability to meet production demands;
recommend necessary capital expenditures.
Monitor operational expenses, materials usage, losses, and overall unit costs to ensure efficient resource
utilisation and initiate corrective actions as necessary.
Implement operational controls and foster continual improvement to achieve organisational goals.
Establish best industrial practices ensuring workplace safety and environmental compliance are top priorities.
Drive the continuous improvement process by identifying, evaluating, and eliminating production losses and
waste.
Develop the Plant Master Plan, identifying key projects with functional leaders, managing skill development within
the manufacturing team, and delivering appropriate coaching.
Promote a culture of continuous improvement and operational excellence through teamwork, open
communication, and proactive problem-solving.
Review monthly financial reports, including income statements and cash flow.
I introduced a lean manufacturing approach that included value stream mapping and process rebalancing across
the foaming and jacket extrusion sections. By optimizing material flow and implementing real-time production
monitoring, we reduced cycle times by 15% and scrap rates by nearly 10%.

• Held overall responsibility for the operation, service, and overhaul of 30 oil wells with 60 diesel generators
(Perkins, Doosan, VOLVO, Cummins).
• Led a team of 15 technicians and engineers across multiple sites; developed and implemented a
comprehensive maintenance plan.
• Coordinated with ZFOD representatives on all tasks related to oil wells; tracked work orders and managed
closure using SAP.
• Oversaw service intervals per manufacturers manuals and compiled final report documentation for the
project manager.

Current Position: Operation & Maintenance Deputy Manager
Employer: Kahraba
From: Mar. 01, 2016 up-till now
Responsibilities:
- Overall responsibility for the supervision of two power station plants (6 MW - 2 MW) including (Gas generators CAT & WAUKESHA, boilers, pumps).
-Preparing maintenance plan (annual-monthly - weekly).

-Preparing all tasks and requirements essential for
Executing the assigned job.
- Supervising engineers and technicians in operation and maintenance.
- Monitors the performance of regular maintenance work.
- Overseeing service intervals in accordance with manufacturers and service manuals, checking time and manpower required.
- Achieving the operation targets given during the due date.
- Determine the required spare parts.
- Control the warehouse.
- Prepare the training plan of engineers and technicians.
- Set the KPI’s of Engineers and Technicians.
- Control the cost and expenses of the department.
- Prepare the annual budget and revise it with Chairman & MD.
- Performing final reports and forms documentation and make sure their reception to Chairman & MD.

Overhaul and maintaining of MTU and Mercedes diesel engines (generators-marine) and linde fork lift diesel engines.
- Preparing all tasks and requirements essential for executing the assigned job.
- Supervising engineers and technicians in mechanical tasks.
- Confirm with the customer task description and the appointment time.
- Control the cost and expenses of the department.
- Revise the budget with division manager.
- Achieving the task given during the due date.
- Achieving customer satisfaction for each job done.
- Determine the required spare parts.
- Performing final reports and forms documentation and make sure their reception to division manager.

Maintain and supervise all service and maintenance work for Mercedes and MTU Diesel Engines in both Generators and marine, determine the spare parts needed for overhauling and maintenance for different engines models, review the spare parts offers for customers, negotiate with customers to open new jobs and maintenance contracts, follow up the periodic maintenance plan in different locations, coordinate with sales department the predelivery test for new engines, make a weekly and monthly reports to devision manager.

• Supervised overhaul and maintenance of MTU diesel engines (generators and marine applications) and
Linde forklift diesel engines.
• Led a team of 20 technicians and engineers across multiple sites and workshop.
• Ensured customer satisfaction with each completed job through effective communication and results. Identified
and procured necessary spare parts to facilitate operations
• Directed engineers and technicians in mechanical tasks; monitored departmental costs and ensured budget
adherence.

Overhaul and maintaining of MITSUBISHI Diesel engines generators and quotation of spare parts offers, technical offers, make annual maintenance plan, supervising technicians in preventive maintenance, supervising operators in sites, make weekly and monthly reports to division manager.

service engineer responsIble about maintenance of diesel generator engines and marine engines ( MAN )

• Responsible for maintenance of weaving machines, training operators, supervising technicians, and
ensuring quality standards in a 100% cotton fabric production environment.