Senior Process Engineer II
Akersolutions Engineering Malaysia
Total years of experience :20 years, 8 Months
Area lead for oil processing system and lead engineer for follow on engineering for Gallaf Batch 3 project NOC, Qatar
Lead Engineer for Accommodation Platform and Area lead Production Platform
Area Lead for Separation and Compression system
Liaise with engineering contractor for Process Engineering deliverable issued as per project scheduled, Review Process Engineering documents (Like simulation report, H&MB, Datasheet, Process calculation, Relief and blowdown report/Calculations, philosophies and reports etc.) submitted by the Engineering contractor. Responsible to coordinate with client for the Process Engineering issues. Prepared project close out report . Provide technical input and meeting with vendors for vendor evaluation/selection. Visit fabrication yard during construction stage and resolve issues asrise during fabrication.
Engineering Design for offshore Oil & Gas Facilities, Engineering Procedures, Concept Select, Conceptual, Front End, FEED verification, Detailed, bottlenecking, Produced major equipment list, Reviewing and Preforming line sizing, pump hydraulic and control valve hydraulics, alarm and trip setting values, Involve in development of process flow diagrams (PFD), piping and instrumentation drawing (PID), Basis of Design, Heat and Material balance, Rating of shell and tube heat exchangers, air cooled exchangers, Performing relief load calculation for the pressure safety valves and blowdown valves, Preparation of cause and effect matrices, SAFE charts, prepare relief and blowdown philosophy and report, calculate compressor settle-out conditions, Restricted orifice sizing, Preparation for Line List, equipment list, electrical load list, Process datasheet preparation for equipment’s, instruments and Packages. Preparation of hook up (Tie-in) details and hook up summary, Preforming process equipment’s sizing/capacity calculations for pumps, vessels, separators, ATM tanks, heat exchangers, sizing of control valves and process vent as per applicable codes, Attend HAZOP/HAZID/LOPA studies, responsible for relief load analysis /calculation for various overpressure scenarios and also involve in development of flare network for complete plant using Flarenet software, depressurization calculations for BDVs using Aspen HYSYS, Involve in Process hazard analysis (PHA) study, Preparation of process control philosophy, Preparation of black start philosophy, Prepare shutdown hierarchy of overall plant, preparation of safe chart, preparation of cause and effect matrices, Preparation of pre-commissioning and commissioning procedures, Preparation of Operating Manual, Utility balance calculations, Reviewing vendor documents, participate in ITB Study and prepare bid specifications, Prepare technical queries for bidding proposals and manhour estimation, HAZOP close out for FEED/Detailed Engineering, work pack preparation for modification, BOD Screening of work pack, Designing, upgrading and troubleshooting existing process of modification projects, working with multicultural environment and closely interacting with Client representatives and other discipline Engineers.
Engineering Design for Oil & Gas upstream and Refineries, Engineering Procedures, Front End, FEED verification, Detailed, De-bottlenecking, Produced major equipment list, Pipeline and pumps Hydraulic calculations, Heat & Material balance Developing PFD/P&IDs, Rating of shell and tube heat exchangers, air cooled exchangers, relief load calculation for the pressure safety valves and PSV sizing, Preparation for Line List, equipment list, electrical load list, preparation of equipment datasheet. Preparation of hook up (Tie-in) details and hook up summary, Vessel sizing, control valve sizing, HAZOP study, Flare sizing, Process hazard analysis (PHA) Study, Preparation of process control philosophy, preparation of safe chart, Preparation of pre-commissioning and commissioning procedures, Preparation of effluent summary, Preparation of Operating Manual, To build the process models, vendor package review, Review the documents before issuing to client.
Preparation of checklist for Static and rotatory equipments, Preparation of pre-commissioning and commissioning/start up schedule in MS Projects and updates of progress milestones finalize sequence of startup, Preparation of flushing and leak test procedures and pre-commissioning and commissioning signoff certificates, Demarcation of leak test schemes, start up the plant individual system as per plan, integrate individual systems and input of feed, monitoring day to day all the process parameters & correcting the same to achieve the production target and troubleshooting through DCS, To check the performance of plant in terms of material balance and plant yield and apply the same to improve the plant performance/to meet the process/equipment hydraulic guarantee of the plant.
To check the utility consumption of the plant in terms of mass and energy balance, Coordination with Clients/licensors and multi-disciplines to resolve the issues for the Commissioning/startup of plant accordance with the project scheduled and budget, coordinate with the vendors for the technical issues related to the process and coordinate the availability of vendor at site as per the requirements, Monitor the commissioning activities on regular basis to ensure all compliance with project safety, environment and quality requirements.
B.Tech-Chemical Engineering from 1998 to 2002. Dissertation on distillation column