Assistant Manager
Fatima Fertilizer Company Limited
مجموع سنوات الخبرة :6 years, 9 أشهر
- Plant monitoring to ensure smooth, safe and optimized operation of the Plant. Maintain track of any process changes, upsets and trends for future reference.
- Performance review reports of the plant, critical equipment and machines evaluation, approximate analysis of reactor catalysts w.r.t End of Run and normalized pressure drop.
- PFDs, P&IDs and modification packages preparation with process evaluation studies as per Management of Change protocol.
- Development of new designs of equipment, heat exchangers, control valves and pumps along with their data sheets.
- Development of monitoring models to keep strong check on plant utilities and chemical consumptions for efficient plant operation.
- Startup/Shutdown monitoring and ensuring fast ramp ups of the plant in a safe manner.
- Business Cases development for new projects/DBN.
- Daily Production Report (DPR) preparation and issuance.
- Feasibility analysis for new projects along with their complete business cases.
- Networking with the Technology Licensors and OEMs to ensure plant is up-to-date.
- Certified in Process Safety Management (PSM) and Permit To Work (PTW) system.
- Team Member for cyclic review of Ammonia plant Process Hazard Analysis (PHA) under Dupont Approach.
- Vice Safety Captain for weekly tool box talk.
- Conducting management safety audits to achieve manufacturing excellence. Maintining HSE standards of an OSHA compliant, DuPont aligned site.
• Ensure smooth, safe and optimized operation of the Plant and maintain track of any process changes, upsets and trends for future reference.
• Performance review reports of the plant, critical equipment and machines evaluation, approximate analysis of reactor catalysts w.r.t End of Run and normalized pressure drop.
• Designing of new equipments for upcoming Turnarounds.
• Analysis of the plant KPIs and critical parameters on daily basis.
• Process evaluation studies and preparation of PFDs, P&IDs and modification packages as per management of Change protocol.
• Development of process data sheets of equipment, control valves, pumps and heat exchangers.
• Material and energy balance, utilities and chemical consumptions monitoring and optimization.
• Daily Production Report (DPR) preparation and issuance.
• Conducting management safety audits to achieve manufacturing excellence.
• Maintaining Health, Safety and Environmental standards of a DuPont aligned site.
Joined Fauji Fertilizers Company (FFC) Ltd. for six weeks summer internship program. The company is very famous because of its large production of Urea in Pakistan.
• Received a Gold Medal for achieving highest position in undergraduate program. • Received a Laptop from the hands of ex-President of Pakistan, Mamnoon Hussain.