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Muhammad Adeel Zia, Executive Production

Muhammad Adeel Zia

Executive Production

Fauji Fertilizer Company

Location
Pakistan - Lahore
Education
Bachelor's degree, Chemical Engineering
Experience
9 years, 10 Months

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Work Experience

Total years of experience :9 years, 10 Months

Executive Production at Fauji Fertilizer Company
  • Pakistan
  • May 2004 to February 2014

Working as Shift In-charge Utilities and Urea Plant, with prime responsibilities of :
• Routine monitoring, optimizing, troubleshooting, emergency handling and safe operation of plant during start-ups and shut downs.
• Execution of maintenance jobs according to work permit procedure.
• Routine audits during shift to ensure smooth operation of plant.
• Studies for modification in plant and technical reviews before implementation.
• Development of standard operating procedures.
• Training of engineers and staff employees.
• Record keeping of machines running hours for their lubrication and lube oil change over.
• Updating of Technical Data Management system developed by me for Urea Unit, which is being used as ready reference on Local Area Network (LAN) computers.
• Preparation of CAPEX (Budget) proposals and then their implementation.
• Monthly Report preparation of urea unit activities.
• Study of Process Hazards Analysis (HAZOP)
• Turn around job list and job package preparation.
• Evaluation of different technical proposals by other agencies involving unit.
• Initiation of service and engineering requests and their follow up.
• Implementation of Integrated Management System (IMS) at unit.

PROFESSIONAL PROJECTS / ACCOMPLISHMENT

• Engineering and commissioning of Distributed Control System (DCS) for Urea Plant starting from graphic development to complete loops shifting during running plant.
• Created website based data management system for urea unit which is now available on Local Area Network (LAN) for quick references and information.
• Worked in the study, installation, commissioning and start up of the “Urea Process Condensate Treatment Project”
• Study and implementation of de-bottlenecking of Urea Plant for capacity enhancement to 125% of load.
• Online change over of cooling water treatment system from Chromate based to Phosphate based with Buckman Laboratories Singapore.
• Commissioning and implementation of “Emergency Shutdown (ESD) System” for Urea Plant.
• Engineering and commissioning of Emergency Load Management System (ELMS) for plant’s power management with Siemens Pakistan.
• Coordinator for implementation of CMMS (Maximo) from Urea Unit.
• Worked as unit coordinator for implementation of Enterprise Resource Planning ERP solution (SAP). Now working as a power user of PP-Module of SAP.
• Successful commissioning and installation of Vibro Priller for Urea Product.
• Commissioning installation and operation of Electronic Governor in place of conventional hydraulic governor of CO2 compressor steam turbine. Also attended Factory Acceptance Test (FAT) at PM controls (Woodward Governor) site in Singapore.
• Working as a team lead at unit for PHA study of the different sections of Utilities unit.

Education

Bachelor's degree, Chemical Engineering
  • at University of Engineering & Technology Lahore.
  • January 2004

 Got First Position three times in the class during four years of university.  Got Third Position in the department on Aggregate basis during Engineering.  Got the B.Sc Chemical Engineering Degree with Honours.  Remained Class Representative (C.R) for three years in U.E.T.  Remained Proctor of class for one year in U.E.T. Project: Production of Ammonium Sulphate from Coal Gasification Waste Acid Gases.

Diploma, HSSC (Pre Engineering)
  • at Government College Lahore.
  • August 1999

• Got Scholarship from Lahore Board of intermediate and secondary education in F.Sc. • Got Habib Bank Limited Merit Scholarship.

High school or equivalent, SSC (Science)
  • at Govt. Comprehensive Higher Secondary School Lahore.
  • June 1997

• Got Habib Bank Limited Merit Scholarship.

Specialties & Skills

Fertilizers
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Chemical Processing
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Operation
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PHA
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Software Packages
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 Windows 2000/XP and Microsoft Office Packages
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 C/C++, Turbo Basic, Matlab Software
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 Many Computer Software Packages Related to Chemical Engineering.
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DCS Operation
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Languages

English
Intermediate
Urdu
Expert

Memberships

Pakistan Engineering Council
  • Member
  • February 2004

Training and Certifications

Creative Problem Solving and Decision Making (Training)
Training Institute:
Navitus (Pvt.) Limited Pakistan
Date Attended:
July 2008
Intern ship on Fertilizer plant (Training)
Training Institute:
Dawood Hercules Chemicals Limited, Pakistan
Date Attended:
December 2002
Management Course for Middle Management and Junior Officers (Training)
Training Institute:
Pakistan Institute of Management, Karachi - Pakistan
Date Attended:
May 2011
Principles of Good Management (Training)
Training Institute:
Pakistan Institute of Management, Karachi - Pakistan
Date Attended:
May 2010
Development of Process Plant Operation Skills (Training)
Training Institute:
Centre for Professional Excellence, Lahore Pakistan
Date Attended:
April 2003
Time Management (Training)
Training Institute:
Tech Training Centre, FFC Goth Machhi - Pakistan
Date Attended:
April 2007
Process Hazards Analysis (Training)
Training Institute:
Tech Training Center, FFC Goth Machhi - Pakistan
Date Attended:
May 2006
Essential Supervisory Skills & Human Resources Management (Training)
Training Institute:
Navitus (Pvt.) Limited Pakistan
Date Attended:
April 2008
Effective Presentation Skills (Training)
Training Institute:
Tech Training Centre, FFC Goth Machhi - Pakistan
Date Attended:
April 2005
Object Oriented Programming Using C++ (Training)
Training Institute:
Department of Chemical Engineering UET Lahore
Date Attended:
March 2001
Cooling Water Treatment (Training)
Training Institute:
Buckman Laboratories Singapore
Date Attended:
February 2006
Teamwork: Getting People to Work Together (Training)
Training Institute:
Pakistan Institute of Management, Karachi - Pakistan
Date Attended:
August 2013
Internal Auditors Training (Training)
Training Institute:
Tech Training Center, FFC Goth Machhi - Pakistan
Date Attended:
April 2009
Occupational Health & Industrial Hygiene (Training)
Training Institute:
Barlas HSE Solutions Pakistan
Date Attended:
July 2010
Basic Management Competency Skills (Training)
Training Institute:
Navitus (Pvt.) Limited Pakistan
Date Attended:
June 2010
Effective Communication Skills (Training)
Training Institute:
Navitus (Pvt.) Limited Pakistan
Date Attended:
June 2007
Advanced Project Management (Training)
Training Institute:
NED University of Engineering & Technology Karachi- Pakistan
Date Attended:
June 2012
Energy Management Systems Awareness Course (ISO 50001:2011) (Training)
Training Institute:
Bureau Veritas Pakistan
Date Attended:
July 2012
Problem Solving and Decision Making Skills (Training)
Training Institute:
Pakistan Institute of Management, Lahore – Pakistan
Date Attended:
October 2005
Distributed Control System (DCS) Operation (Training)
Training Institute:
YOKOGAWA Engineering Asia Pte Ltd, Singapore
Date Attended:
September 2007

Hobbies

  • • Quiz competitions, Current affair discussions, Playing Badminton and Tennis
    •1st, 2nd and 3rd positions in all Pakistan level “Seerat Ul Nabi” quiz competitions at different times. •Special prize in essay writing competition held by National Science Museum. •Won many all Pakistan level quiz competitions in the school life conducted by different Schools, National Science Museum, B.I.S.E and Radio Pakistan. •Remained Executive Member of Ravian’s Quiz Society.