Team Lead Condition Monitoring
Security Papers Limited
Total years of experience :10 years, 8 Months
o Managing the Reliability Centered Maintenance (RCM) Department i.e. Condition Based Maintenance (CBM) and reliabilities.
o Vibration monitoring and Diagnostic analysis of rotating machinery including compressors, HP pumps, fans, etc for a complete plant using portable data collectors and vibration analyzer.
o Internal, external, and on-stream inspection and review of plant stationary equipment and piping according to the latest industry practices and applicable standards.
o Shaft vibration collection and diagnostic analysis of turbomachinery using ADRE 408 DSPi.
o Monitoring of plant rotary machines with known defects to ensure planned maintenance.
o Develop predictive maintenance plans for rotary equipment by ISO standards.
o Preparing inspection reports, recommending and reviewing repair works, and maintaining inspection history records.
o Identification of damage mechanisms according to metallurgy and service, relevant inspection techniques for detection of these damage mechanisms, investigation of failures based on guidelines of API, AIChE and recommending mitigation and prevention actions.
o Inspection of Urea HP equipment during annual turnarounds to maximize equipment reliability.
o Scheduling inspection of plant equipment including pressure safety valves (PSVs) for planned outages and arrangement of resources & manpower for the same.
o Provide technical assistance to the maintenance team for the rectification of faulty equipment and train the staff with modern maintenance systems.
o Led a team of professionals with expertise in condition monitoring and provided CM services to different plants across Pakistan.
o To review the condition monitoring reports i.e. Vibration Analysis (VA), Infrared Thermography (IRT), Air leaks Detection, and Oil Analysis for different plants, and suggest improvements in the area.
o Delivered Vibration Analysis and Thermography training to industry professionals.
o Perform Root Cause Analysis (RCA) of critical equipment and repeated failures to improve the reliability of machines.
o Well conversant with the applied International Standards of ISO (17329, 7919, 10816, 18436) and API standards (510 & 570).
o To take data collection and preparation of initial reports of condition monitoring techniques.
o Carried out online and offline vibration analysis condition monitoring programs and prepared technical reports.
o Analyzing and diagnosing critical machine faults using Emerson Process Management system such as Time waveform, Shaft positioning, and Shaft Centerline.
o Performed on-site dynamic balancing and laser alignment jobs.
Aging Effect on Aluminum Alloys