Plant Information Management System (Instrument & Control) Engineer
Yokogawa Middle East & Africa
Total years of experience :12 years, 10 Months
a. Installation and updating windows patches on Yokogawa Plant Information Management System (PIMS) such as ExaOPC, Exaquantum, Archieve and Terminal Servers.
b. Installation and Configuration of Alarm Reporting and Analystics (ARA System) System.
c. Installation and Configuration of Sequence of Events Recorder System (ExaQuantum/SER) System.
d. Configuration and Maintenance of Data Historian in Plant
e. Configuration of Exaquantum Servers and customization of Alarm Rationalization, Alarm Settling, Alarm Conditioning Report.
f. Assurance of PIMS system operability & availability without any down time.
g. Preparation of Graphics Builders in DCS System Centum VP and Centum CS 3000.
h. Configuration of PID loops and control Drawings in Yokogawa DCS System.
i. Management of changes involving Hazard screening & Risk Assessments for DCS, SIS & Fire & Gas Systems.
j. My Services Provided to Client: - SABIC, Al-Khafji Joint Operations, Saudi Aramco
a. Supervision of Instrumentation and Control system maintenance covering field instruments for level, flow, temperature, pressure transmitters and switches.
b. Supervision of control valves bench testing, overhauling, calibration, leakage tests and SDV’s Partial Stroke Testing, local controllers (Honeywell DC-1010/1040)
c. Establishing Condition monitoring of critical plant machinery Vibration monitoring using Bentley Nevada 3300 system.
d. Developed and continually improved maintenance management processes to achieve
a progressive and effective approach to facilities management.
e. Studied the P&IDs, PFDs, IO Drawings, Cable Schedules, Instrument Layouts & datasheets, C&E, SLDs etc. in detail, identification of Assets and optimization of the plant maintenance routines according to FMECA approach.
f. Preparation of JSAs and method statements for nature of the job to be performed.
g. Preparation of Gap assessment of current maintenance and reliability system.
h. To enable maintenance department to better surveillance by predicting plant potential failures using cost effective FMECA based RCM methodology.
i. Establishing performance standards in Function Testing the ESD and F&G devices as per the Cause & Effect Matrix.
j. Process Safety and Proof Test of Instrumentation (SIS).
k. Report equipment MTBF data and other key reliability performance indicators identification of recommendation to mitigate failure, risk and to improve reliability.
l. Management and co-ordination with clients for ongoing projects.
m. Review of final technical Reports submitted to clients.
n. Planned/developed and maintained, MS Project based implementation schedule according to scope of work, staffing, cost estimation, cost control, procurement, safety, documentation, and permitting related to engineering and construction.
o. Performed comparative study of maintenance routines in comparison of other similar oil producing companies e.g. Murphy oil Corporation Malaysia, Abu Dhabi Gas Liquefaction Company Limited (ADGAS), Abu Dhabi Gas Industries Limited (GASCO), Zakum Development Company (ZADCO), Qatar Petroleum (QP), ENI Pakistan Limited (ENI).
p. Hands on experience of VAIL-PLANT Software which is SAP-certified and handles both generic reliability data, operator reliable data and also generates the customized the reports.
q. Projects worked upon: ZADCO (UAE), TAKREER (UAE), KPOC (MALYSIA), MURPHY (MALAYSIA), MISC (MALAYSIA), SPETCO (KUWAIT), QP (QATAR), QAFCO (QATAR), DOLPHIN (QATAR), GROUPMENT BERKINE (ALGERIA), DOTL (TURKMENISTAN), STAR REFINERY (TURKEY)
Troubleshooting problems in field instruments, their Preventive and Corrective Maintenance and coordination for implementation of IMS (ISO-14001, ISO-9001 and OHSAS-18001) system are among some of the responsibilities.
a. Yokogawa’s Centum CS & Centum VP DCS and Prosafe PLC & Prosafe RS ESD System for safe refinery shutdown.
b. Voting Logics and Cause & Effect Logics in DCS.
c. I/O Module definition, FCS builders, Graphics builder, ICS builder in DCS.
d. Signal Conditioning (Distributor / Alarm settler) in DCS.
e. PID loop tuning and various control schemes.
f. Well conversant with ATEX, EX, EEX, IEC, CENELEC, NEC 505, NEC 500 and ISO standards.
g. Health, Safety & Environment and Emergency Response Trainings in PARCO.
h. Foundation Fieldbus Scheduling and HART systems and associated instrumentation.
i. Fisher & Masonielan Control Valves and associated instruments.
j. Bently Nevada’s Vibration Monitoring System. (Probes, Proximitors, etc)
k. UV & Ionization type Furnace Burner’s Flame Detection Systems.
l. Different types of Displacer Level Transmitters and Switches.
m. Different types of Pressure Transmitters and Switches. (Delta P)
n. Different types of Temperature Transmitters and Switches. (RTD & T/C).
1. Hands on experience on network devices such as Routers & Switches to run different Protocols such as RIP, OSPF, BGP, and IS-IS.
2. Upgrading JUNOS, running routing protocols, on EX-3200, EX-4200 Juniper Switches at NUST, Pakistan Air Force & Mobilink. 3. Worked on Cacti (Linux Centos) which is NSM software to show the link utilization of actual network.
4. Deploy the Ex-3200 & Ex-4200 Switches in NUST University & run the RIP routing protocol on it. Also gave the trainings to NUST staff, National Savings Staff & Mobilink.
5. Gave the JUNIPER pre-assessment professional exam of Switching and routing and passed it with 73% marks.
6. Proactively assesses potential items of risk and opportunities of vulnerability in the network.
7. Network accounts & passwords administration.
8. Ensure hardware is stripped & secured before disposal.
1. I got first position in Secondary School BISE D. G. Khan. 2. Govt. of Pakistan awarded scholarship of higher secondary school certificate (Pre-Engineering). 3. Higher Education Comission awarded scholarship for Bachelor of Science in Computer Systems Engineering. 4. I got Presentation skills award in University 5. got first Position in speech competition on province basis