DESIGN AND APPLICATION ENGINEER
INTECH PROCESS AUTOMATION
Total years of experience :14 years, 4 Months
I am hired at the OML100 project which is the offshore facility of Total E&P Nigeria Limited
My key responsibilities in this project are listed below:
- To Design and develop the control logics as per control write up provided by the process/operation team finalized with the client.
- Communication of the Yokogawa Centum VP with the SSS(Safety system) & FGS( Fire & Alarm System) systems using ALR121 & ALE111 communicating modules.
- HMI designing using the Graphic Builder Function.
- Developed the SOE (Sequence Of Events) Configuration with the Yokogawa Engineer.
- Development of the Shift & Daily Reports using the Report Package.
- To conduct Design Validation Test in USA after completing the in-house designing.
- To conduct FAT after developing all the control logics and HMIs.
- To involve in the commissioning activities along with the mechanical, process & electrical teams.
The OMS is responsible for the Operations & Maintenance of the two plants of 26MW i.e. United Sugar Mill Plant & Ghotki Suhar Mill Power Plant. I am looking the DCS of both power plants.
My key responsibilities are listed below:
- Designing and developing new control logics as per the process/operations requirement.
- HMI programming using the Graphic Builder Function.
- Developed the SOE (Sequence Of Events) Configuration with the Yokogawa Engineer.
- Development of the Shift & Daily Reports using the Report Package.
- Configuration of the OG (Operation Guide) Messages for any alarm which guides the operators to take necessary actions.
- Testing, maintaining and modifying existing system.
- Analyzing data and presenting findings in written reports.
- Troubleshooting and problem-solving of the instrument w.r.t control logics.
- Testing, evaluating, modifying and calibrating instruments.
- Understanding and ensuring compliance with the health and safety regulations.
- Accepting responsibility and a level of accountability that is proportionate to the seniority of the position.
My key responsibilities are listed below:
- Kick-off meetings with client and Management to ensure the client requirements, Status updates & schedule for smooth execution of project.
- Responsible for Detailed logic engineering, HMI displays, SOE (Sequence of Events), Marshalling and System Cabinets allocations, Loop Checking, SAT, Pre- Commissioning, Commissioning activities.
- Supervision of erection, commissioning and start up activities of DCS and field instruments.
- Installed all type of field instruments and Execution of the whole plant instrumentation job as per designed Junction Boxes layouts, Wiring Diagrams of DCS, Instrument layout, Instrument hooks ups, Cable Schedule, Cause and Effects, P&ID’s and Instrument Tubing and their accessories.
- Communication between FCS (Field Control Station) via Fiber optic & Ethernet.
- Coordination/Correspondence with Client & Vendors for Technical Clarifications.
- Tracing the cable tray route from the cable tray layout drawings.
- Decided the location of the JBs (Junction Boxes) and its installation accordingly.
- Supervision of the placement of the Yokogawa DCS in the Main Control Room & WTP (Water Treatment Plant) Control Room
- Calibrated the installed instruments using HART Communicator.
- Supervision of laying of the Field instrument cables till JBs and then laying of the Multicore cables from JBs to the DCS Marshalling panels.
- Connected the marshalling panels with DCS System panels using control cables.
- Preparation of the Cable schedule for termination of cables in JBs & DCS Marshalling panels as per the document provided by Yokogawa’s I/O Connection List.
- Supervision of Termination of the cables in JBs and DCS Marshalling and System panels.
- Loop/ Continuity test from DCS Marshalling panels to the Field Instrument.
- Assisting the Yokogawa DCS team at the time of commissioning.
My key responsibilities are listed below:
- Analyze specifications, application data sheets, inquiry data sheets, or other similar documents to determine if the desired specifications can be met or not.
- Define the products and their interrelationships to meet the functional and performance requirements.
- Configure products and modify designs, prepare drawing sketches, design system specifications, generate time and cost estimates, write exceptions to customer specifications, prepare formal valve operating system quotations, summary price sheets and bills of material.
- Provide technical support directly to customers to respond to queries about products and their use or to explain the design and function of their system solutions.
1. I did internship in the Deewan Cement (pvt) Ltd.