Production Manager
Obeikan Investment Group
Total years of experience :19 years, 9 Months
Handling HDPE bottles production unit with annual capacity of 200 million bottles for Almarai and Nadec.
Increased Plant OEE to 78% from 46% in six months by reducing breakdowns, dumping cavities and effective utilizing of skilled manpower.
Leading AM and FI pillar
Effectively utilizing Loss Tree Analysis and RCA outcomes to reduce bottle necks in plant operations.
20% virgin polymer saving by incorporating cost reducing fillers using Maleic Anhydried (EB-MAH), resulting overall 8% cost reduction.
Designing & implementing Class 7 Clean Room manufacturing for HDPE Closures, Food Lids and disposable cups through Injection Molding Process.
Plastic Pails with IML technology for food and industrial application.
Procure/source all components, development of product cost strategy with primary & secondary sources for critical component.
Increased production by 11% by introducing efficient processes and overseas plant expansion into IML products. (ref: reduce cycle time & humidity %)
Created and championed a cross functional team to address quality issues, their understanding & prevention.
1.5% scrap reduction in injection molding items by proper production planning, changeover tools and startup.
Overseas plant maintenance plan, including utilities & equipment.
KPI’s to achieve Plant Objectives involving OEE, Kg/Man. hr, Rej. Rate Breakdown hours, Preventive Maint. Schedule.
Project Head for RTF Multilayer Bottles for Almarai IPNC.
Project Head for Dairy Food Container for Almarai (Extrusion + Thermoforming + Printing). Involving Plant Design, machine selection, Raw Materials (Bio degradable, Compostable).
R & D for new materials to reduce the cost and wastages. New products for packaging industry like Klear Can (multi-layer) & PLA.
Operations Manager
Injection Molding Section for Uniaxial Connectors
(Husky 600 & Ferrometik 400)
Plastic Paint Pails with In Mold Labeling Technology for Lubricants. 21 Liter & 15 Liter
Manufacturing wide range of Biaxial, Uniaxial Geogrids, Geocomposits and Geonets for variety of applications ranging from soil reinforcement, fencing and packaging nets for fruits & vegetables from sheet extrusion technology. .
Machine & Process trouble shooting
Plant Maintenance
Raw Material Planning and Procurement
Master Production Schedule for smooth
production and on time delivery
Man power training.
KPI’s for Production and Maintenance
Research and Development for New Products
Material Selection and formulation of polymer
matrix
Managing 1) Injection Molding Section (Paint Pail production with IML Technology and Battery Cases manufacturing). Producing Yearly 3000 Tons of Paint Pails and Automotive Battery Cases for our customers
2) Sheet Extrusion Lines. a) Reifenhauser, b) Omipa c) BG Plast. For (PC, PMMA, HIPS, HDPE, and PP). Producing 4000 Tons of Plastic Sheets Yearly for different applications.
Troubleshooting & process evaluation
SAP Production Planning Power User.
Material matrix and process analysis to achieve targets.
Prepare Monthly MPS for smooth production as per sales requirements.
Ensure through process studies that all production systems are operating at optimum levels and efficiencies,
Raw Material requirements.
Prepare monthly KPI’s for Production Department,
Schedule for Preventive maintenance,
Budget Preparation,
Handling staff of 83 people.
Rotational Molding Project for Water Treatment
Polymer Material selection
Installed Polystyrene Foam Extrusion Plant for Disposable Food Packaging.
Training & troubleshooting on Tandem Foam extrusion and thermoforming machines.
Thermoforming mold design
Supervise production and all quality aspects of products
Plan weekly production in consultation with marketing dept.
Ensure proper storage & handling of raw, packaging and in-process materials and finished goods in appropriate locations.
Approve daily production report and other reports prepared by APM.
Ensure through process studies that all production systems are operating at optimum levels and efficiencies, minimize wastages, increase workers productivity and reduce down time.
Manage overall maintenance of Plant.
Responsible for validation of production equipment and molds as per required timetable.
Process Engineer (optimization of production).
Training by Foreign Engineers (Australian & Chinese).
Installation of twenty new Injection-Molding Machines, Sheet Extrusion Line, Profile Extrusion Line & Thermoforming Machine.
Designing layout of department and of machines.
Providing technical assistance in Material Selection to R&D department.
Assistant Manager Process & Production
Process Engineer (optimization of production).
Training by Foreign Engineers (Australian & Chinese).
Installation of twenty new Injection-Molding Machines, Sheet Extrusion Line, Profile Extrusion Line & Thermoforming Machine.
Designing layout of department and of machines.
Providing technical assistance in Material Selection to R&D department.