Petro Rabigh Refinery
Petro Rabigh Refinery
مجموع سنوات الخبرة :14 years, 0 أشهر
Good experience working as an engineer with relevant experience in the oil refining, petrochemical and chemical process industries.
Provided technical & engineering support to Operations, maintenance, process technology, outsourcing (venders, contractors, and suppliers), construction and all units of plant.
Provide engineering support to optimize refinery facility operations.
Provide process-engineering consultation and support to the site’s Production organization, to help troubleshoot and resolve process operating problems
Develop Process Flow (PFD) diagrams, Piping-Instrument (P&ID) diagrams and Equipment Datasheets.
Utilize HYSYS simulation software for Heat and Material balance calculations.
Participate in Management of Change (MOC) as well as Process Hazard Analysis (HAZOP) sessions, Cause and Effect and Piping model reviews
Adept with process hydraulics as well as sizing and specifications of Rotating, Static and Heat transfer equipment.
Ability to work independently or as part of a team while meeting critical deadlines
Co-ordination with Clients & Designers, Construction Support, Technical & Design Reviews and overall Project execution
Process engineering with expertise in HGU, HCK, SRU CDU/VDU, DHT, NHT and SRU unit.
Involved in Execution, Erection, pre-commissioning, commissioning, startup & operations.
Participated in the feasibility study, economic evaluations, Supervised and coordinated installation work
Process engineering with expertise in HCK, SRU CDU/VDU, DHT, NHT SRU, Amine Regeneration and SWS unit.
Commissioned successfully state of the art 400 KBPD Yasref in Jan 2015.
Provides engineering & process expertise with troubleshooting of process problems.
Responsible for communications with Licensors of the various process technologies
Conducting the PGTR (Performance Guarantee Test Run) successfully
Responsible for process monitoring, troubleshooting and optimization.
Monitor Catalyst & Plant equipment performance
Executed process studies for different modifications at unit.
Perform kinetics and process modeling of hydrocracking, CDU, NHT & SRU unit
Provide technical service to Hydrocracking Catalyst
Provide technical support to operations during operation, shutdown, startup, & turnaround.
Developed and reviewed process engineering packages for new installations and modifications.
Analyze and develop Management of Change (MOC).
Monitor product yields, catalyst life and process efficiencies.
Discover ways to increase plant efficiency or yield.
Planning & execution of the unit performance guarantee test run.
Support Operations during planned and emergency plant shutdowns.
Performed feasibilities and debottlenecking studies to enhance plant performance and reliability.
Provided support during commissioning, pre-commissioning of new projects/process equipment.
Approved/reviewed all engineering documents provided by suppliers & contractors.
Prepared and reviewed PFD’s, P&ID’s, SOP’s and process equipment data sheets.
Developed process simulation models to achieve the optimum plant performance.
Performed technical and economical evaluation of proposals for new projects and modifications.
Conducted energy conservation audits to conserve energy and improve plant performance.
Participated in HAZOP, HAZAN, PHA, RA studies and pre startup safety reviews.
Lead/recommended new installations and modifications to improve existing facilities.
Conducted performance test runs of units and evaluated equipment performance.
Sound knowledge of various design codes and global practices like API, ASME,
Supervise Production activities of plant.
Manage Shift Operation.
Process Control & parameter monitoring.
Fulfill Production Plan.
Reviews and checks the work of other process engineers to determine accuracy and completeness
Field walks to trace piping and draw sketches of piping.
Defines the process scope in cases where it is poorly defined in the proposal, including a basis of estimate (assumptions, inclusions, exclusions, exceptions, clarifications).
Directs preparation of process design deliverables including:
Mass and Energy Balances
Process Flow Diagrams
Piping and Instrumentation Diagrams
Equipment sizing calculations
Process line sizing calculations
Equipment datasheets
Defines the process scope in cases where it is poorly defined in the proposal, including a basis of estimate (assumptions, inclusions, exclusions, exceptions, clarifications).
Determines feasibility of designing new plant equipment or modifying existing facilities considering costs, available space, time limitations, company planning, and other technical and economic factors.
Analyzes feed, product or equipment specifications and performance requirements to determine appropriate designs and processes.
Provides technical information concerning manufacturing or processing techniques, materials, properties, and process advantages and limitations which affect long range plant and product engineering planning.
Confers with research personnel to clarify or resolve problems and develops design.
Provide process-engineering consultation and support to the site’s Production organization, to help troubleshoot and resolve process operating problems.
Assist operations to resolve product quality, reliability and operability issues.
Expertise in company consulting on process improvement, procedure generation. HAZOP, Root Cause analysis, Process simulation and design (P&IDs, PFDs, Heat & Material balances, etc.). Process control (Cause &Effect diagrams)
Team leader for execution of Basic Engineering Design Packages and Detailed Engineering for new and revamp units including hydraulic calculations, design of new equipment as well as identification of limitations of processes and de- bottlenecking of individual units
Conduct P&IDs review and HAZOPs study.
Commissioning and start-up management of H2 plants.
Provide detailed analysis on standard operation procedures, engineering workflow and On-site troubleshooting.
Identify, develop and design improved operating and control strategies to achieve productivity targets. Develop tracking programs and metrics for plant optimization and efficiency, and monitor the targets against budget/expected performance.
Conduct process engineering evaluation of production unit operations and facility utilities, screen options, investigate and identify process bottlenecks and constraints, map system capability and rank solutions with necessary cost-benefit analyses
Provide support for the facility process safety activities through implementation of management of change associated with asset management projects, operating plant hazard review revalidation, execution of project hazards reviews, and support of environmental permitting.
Analyze plant performance and work with the operations team to ensure the plant operates optimally. Develop and install systems that ensure plant operators and line management understand the optimal run-point for each process to achieve efficiency and attainment targets. Develop training modules and assist in training operators.
Develop project scope, estimate project cost and benefits develop capital expenditure authorization document and propose appropriate execution strategy for best fit with resources and benefits case. Execute productivity projects with small teams.
Provide engineering support in conjunction with plant turnarounds.
Provide process-engineering consultation and support to the site’s Production organization, to help troubleshoot and resolve process operating problems.
Assist operations to resolve product quality, reliability and operability issues.
Expertise in company consulting on process improvement, procedure generation. HAZOP, Root Cause analysis, Process simulation and design (P&IDs, PFDs, Heat & Material balances, etc.). Process control (Cause &Effect diagrams)
Team leader for execution of Basic Engineering Design Packages and Detailed Engineering for new and revamp units including hydraulic calculations, design of new equipment as well as identification of limitations of processes and de- bottlenecking of individual units
Conduct P&IDs review and HAZOPs study.
Hands on experience in Commissioning & Operation of Petrochemical & Chemical Plant.
Involved in Execution, Erection, pre-commissioning, commissioning, startup & operation of chemical &
Petrochemical plant.
Supervise, control and co-ordinate all plant operations activities to ensure timely and effective plant production in accordance with established schedules, quality, cost and time objectives.
Responsible for safe startup/shut down of the plant as per the Standard Operating Procedures.
Organize the plant in such a way that work is carried out to the required standard with minimum risk to men, machine and materials; comply with safety and environmental standards.
Coordinate with all other departments all activities that are related to plant operations during the shift and comply with safety rules and regulations.
Follow preset operational schedules to fulfill the planned availability production targets safely and efficiently.
Coordinate all activities or changes in plant status with Production manager.
Make quick, on the spot decisions to correct abnormalities or disturbances. Take corrective actions during a state of emergency.
Monitor the overall status of the plant and summarize activities in the log book.
Check daily plant status reports and all activities that occurred during shifts.
Maintain staff evaluation records, vacation schedules etc. prepare evaluation forms for personnel requirement.
Ensure aspects identified are monitored and operational controls are followed
Study and suggest for any modifications which can improve the plant efficiency
Ensure all the execution work (i.e. Installation, erection, pre-commissioning) are comply as per drawing and Standard.
1.4 week internship in Byco pakistan Ltd 2.4 week internship in Javedan Cement industry 3.Best pharfomance award on project complete 4. wonder ware scade Award