Welding and Piping Inspector (offshore)
Subsea7
Total years of experience :11 years, 6 Months
offshore structural fabrication,
jacket installation in offshore,
subsea pipeline installation in offshore,
Precomisioning.
Implement Quality control procedure, relevant Industry procedures & Assure good quality and safe workmanship as specified by Saudi Aramco’s Specifications & Stds.
Material Receiving inspection & Inspection on fabricated piping, structures, pipeline
before, during & after completion for measurement, correct materiel specification, consumables (storage, preservation, verifying test certificates & proper handling).
Valve Receiving, Valve Preservation and Valve Hydro testing as per SAEP-35, 04-SAMSS-35 & SAES-L-108
Witnessing Flange Joint Assembly, Bolt Torquing & Pipe internal Cleaning as per SAEP-351 and SAEP-388/SAES-L-488.
Review/maintain calibration records of Inspection/Test Equipment.
Preparation/Review of Hydro test packages as per the requirements in SAEP-1160
Hydro Testing Inspection: Monitoring the field construction pressure, testing & documentation activities for compliance with specifications. (Piping and Pipeline)
Familiar with hydro testing related Saudi Aramco standards like SAES-A-004, SAES-A-005, SAES-A-007, G.I.0002.102 etc. And De-watering as per SAEP-327.
Ensuring all NDT records, RFI’s, Punch list Items, Inspection record for all activities are completed prior to filling & testing.
Ensuring the field construction personnel are following the onsite pipe installation & testing requirements in compliance with SAES-L-150/450, G.I.7.025 & safety manuals.
Ensuring all monitoring, surveillance and inspection duties are performed as required.
Inspection & supervising construction, stringing of pipes & pipe supports, excavation of trench, backfilling, berming, stabilization, burn-pit constructions, Thrust boring, Field Bending, LDS (Leak Detection System) etc.
Ensuring that all necessary precautions are followed to prevent coating damages during Loading/unloading,
Preparation of QA/QC project documentation and inspection reports
Familiar with welding inspections that is before, during and after welding activities at site.
Inspecting fit-up and welding as per client specification, WPS and Standards.
Inspection of final weld quality for Visual Defects, weld face and root appearance, reporting the welded joints.
Inspection and verification of instrument and Equipment orientation, prior to start full penetration welding.
Raw material inspection and Consumables inspection: Visual, dimension, verification of correctness, identification and correlation with manufacturer’s test certificate
Monitoring of Pre-heat, inter-pass temperature and inter-pass cleaning as per WPS
Analyzing & maintaining welder performance records.
Weld Visual and Evaluation of welder performance with statistics report
Monitor and carry out day to day fabrication and inspection activities such as marking, cutting, edge preparation, fit up welding and assembly work
Test Pack review and attachments of all the reports necessary to conduct hydrotest and for the client review.
Implement Quality control procedure, relevant Industry procedures & Assure good quality and safe workmanship as specified by Saudi Aramco’s Specifications & Stds.
Material Receiving inspection & Inspection on fabricated piping, structure pipeline before, during & after completion for measurement, correct materiel specification, consumables (storage, verifying test certificates & proper handling).
Witnessing Flange Joint Assembly, Bolt Torquing & Pipe internal Cleaning.
Review/maintain calibration records of Inspection/Test Equipments.
Hydro Testing Inspection: Monitoring the field construction pressure, testing & documentation activities for compliance with specifications.
Familiar with hydro testing related Saudi Aramco standards like SAES-A-004, SAES-A-005, SAES-A-007, G.I.0002.102 etc.
Ensuring all NDT records, RFI’s, Punch list Items, Inspection record for all activities are completed prior to filling & testing.
Ensuring the field construction personnel are following the onsite pipe installation & testing requirements in compliance with SAES-L-150, G.I.7.025 & safety manuals.
Ensuring all monitoring, surveillance and inspection duties are performed as required.
Inspection & supervising construction, stringing of pipes & pipe supports, excavation of trench, backfilling, berming, stabilization, burn-pit constructions.
Ensuring that all necessary precautions are followed to prevent coating damages during unloading,
Preparation of QA/QC project documentation and inspection reports.
Review Project specification and attend the kick of meeting with Client & Inter-discipline departments.
Carrying out inspection for all incoming materials Plates, Valves and other Construction materials.
Prepare material traceability, inspection reports and control of documents for regular inspection activities.
Perform Inspection & release witness & hold points by signing out the test records confirming to specifications.
Review/maintain calibration records of Inspection/Test Equipments.
Co-ordinate and submit RFI to client inspectors as per Inspection & Test Plan.
Carry out the Fit-up inspection of joints. Inspection the weld fit-up of joints prior to root pass and visual inspection of final weld, conducting the NDT test on welding joints.
Monitoring different types of mechanical tests like Peaking & Banding, Roundness, Leveleness & Plumbness, Pad Leak Test (PLT), Vacuum Box Test, Penetrating Oil test
Preparation of final punch list and Hydro test packages to submitting client.
Working to close out the client issued NCR.
Prepare and compile final dossier for submitting to client inspector's review and approval.
Customer Co-ordination to obtain stage clearance from client
Review Project specification and attend the kick of meeting with Client & Inter-discipline departments.
Review WPS and PQR for the project requirements
Carrying out inspection for all incoming materials plates, welding electrodes and construction materials.
Prepare material /weld traceability, inspection reports and control of documents for regular inspection activities.
Review/maintain calibration records of Inspection/Test Equipments.
Co-ordinate and submit RFI to client inspectors as per Inspection & Test Plan.
Carry out the visual inspection on weld joints. Control and witnessing for the NDT tests.
Inspection the weld fit-up of joints prior to root pass and visual inspection of final weld, conducting the NDT test on welding joints.
Witness of WQT for welders.
Monitoring different types of mechanical tests like Peaking & Banding, Roundness, Leveleness & Plumbness, Pad Leak Test (PLT), Vacuum Box Test, Penetrating Oil test, &Positive Material Identification (PMI).
Monitoring the different types of NDE like RT, PT, MT, UT and RTFI.
Carry out the blasting and painting inspection as per approved procedures.
Preparation of final punch list and Hydro test packages to submitting client.
Keep report file for all Non Destructive Tests.
Working to close out the client issued NCR.
Prepare and compile final dossier for submitting to client inspector's review and approval.
Customer Co-ordination to obtain stage clearance from client.
Responsible for planning, organizing and managing the overall activities of receiving quality function
Coordinating, administrating, and/or performing inspection activities, document control, and writing reports
Responsible for ensuring the Quality of Fitup, Welding, Qualifying Welders and documented in accordance with the project specifications
Verification of Material/Welding traceability, Equipment Calibration etc.
Working to close out the client issued NCR..
Inspection of Pipe Internal Cleaning (Pigging Test).
Preparation of final punch list and Hydro test packages to submitting client.
Witness and monitor the NDT, select the welds for Radiography and Interpretation
Comply and implement established company policies and procedures
Perform all Fit-ups & Welding Inspection of the work at site/shop as required
Preparation & qualification of WPS
Verification of NDT requirements as per QAP and co-ordination with NDT Sub- contractor.
Witnessing - Wrapping & coating, Profile of Sand blasting and WFT, DFT for Coating.
Experience of qualification of PQR for SMAW, GTAW
PMI Test, Hardness Test, Holiday Test & Report preparation
To ensure that all QC activities are performed timely with no delay to production
To ensure that all the fabrication works are performed to the quality as per specification
Witnessed NDT Methods i.e. RT, PT & MPT
Working to close out the client issued NCR.