Day-to-day follow-up on the process parameters of the unit & provide process guidelines to operation shift team.
•Define guidelines and process adjustments for unit’s processes optimization, define and check on window operation limits, and follow-up on Jubail Export Refinery (JER) budget, yields and throughputs
•Liaise with the Inspection & Process Division to follow-up on field troubleshooting operations and ensure that all related activities are in accordance with company standards and industry best practices.
•Coordinate with the Process, Laboratory and OSA, and Planning personnel to carry out and evaluate test-runs of new or existing installations. Ensure that corrective actions and quick win improvements are in place and implemented
•Participate in conducting internal inspections on the unit’s equipment prior to start-up, andassist in the start-up of new units, shutdown and process inspection activities.
•Provide operating input to new projects/installations analyses and contribute to the development and implementation of Hazops, Process Flow Diagram (PFDs), Piping and Instrumentation Diagram (PIDs), safety assessment, and management of change.
•Close follow-up with units and implement capacity, yield, and efficiency improvement projects. Follow-up on testing and inspection activities, shutdown preparation and execution and tackle all operating issues.
•Participate in the efforts to make the units more reliable, in particular in terms of product quality and cycle length (which include corrosion control).
•Participate in the optimization of the units by operating the units at their constraints, maximizing the energy efficiency and optimizing the operating costs.
•To lead operating units & resolve their chronic problems and removing any major difficulties in operation and to periodically provide guidance and advice to achieve high efficiency.
•To ensure that the operating plants are always supported in sorting out and resolving their operating problems and issues in order not to have any sudden deterioration of products.
•MOC for plant Improvements, Recommendation & coordinate/follow up with project and Engineering teams for all technical matters till commissioning.
PRE-COMMISSIONING&COMMISSIONING: -
•Catalyst Loading-Unloading of reactor (Sock Load & Dense load).
•Catalyst activation by sulfiding.
•Heater dry-out, catalyst sulfiding & pre-wetting.
•Training of operators & Engineers for normal and emergency procedures of commissioning & start up activities.
•Studied & Reviewed of documentation like PFDs, P&IDs, LDTs, Cause & Effect, Control narratives, GA drawing, Data-sheets, internals,
•Preparation of Pre-commissioning & Commissioning activities related Plan, Budget, SOP, Risk Assessment, and Checklist & Formats.
•Prepare/Review of Operating Manual, Pocket manual, SOP, Risk Assessment, Logbook & Log sheet for new modification.
•Pre-startup safety review (PSSR) of system to make system ready for safe & sure commissioning.
Company: Bharat Petroleum’s Mumbai (Mahul) Refinery, BPCR, Mahul, Mumbai, India
Shift Supervisorof CDU complex
- Company industry:
- Oil & Gas
- Job role:
-
Engineering
