QA/QC Engineer
Sinopec
Total years of experience :15 years, 1 Months
Organization: Sinopec.
Client: Sadara World Largest Petro Chemical Plant Jubail Saudi Arabia.
Duration: 23 Feb 2014 to date.
Position: QA/QC Engineer
Responsibilities:
• Material receiving inspection (Pipes, Fittings, Flanges) as per ASME Standards.
• Fabrication inspection for different grades of material with different thicknesses.
• Welding stage inspection as Pre welding, during welding and post welding phases.
• Well familiar with most versatile welding processes GTAW, SMAW, SAW.
• Reviewing the weekly and cumulatively date base regarding weld rejection rate as per applicable Saudi Aramco Engineering Procedures and Standards.
• Monitoring and time to time surveillance for on-going PWHT and NDE activities as per Test Inspection Plan.
• Conducting the weekly quality meeting with contractor to address inspection improving strategies, implementation and following inspection checklists and engineering standards.
• Releasing the fabrication spool either painted coated.
Organization: Descon Engineering Limited.
Client: MOL Gas Plant Makkori
Duration: Jun, 2013 to Feb, 2014.
Position: Lead Test Pack & Dossier Engineer
Responsibilities:
• Working as lead QAQC engineer for test packages floating, punch listing, client coordination, punch killing and hydrotesting.
• Responsible for overall preparation of final dossiers for Piping, Rotary &Stationary Equipments.
• Responsible for coordination with all concerned departments to collect required data.
• Responsible for reviewing Final dossiers as per client requirements and specification.
• Responsible for checking & reviewing all Formates and reports required within a dossier.
• Responsible for providing daily progress report to the QAQC Manager.
Organization: Sinsina Corner Company for Contracting.
Client: Saudi Electricity Company (SEC) Qurayyah Combined Cycle Power Plant Saudi Arabia.
Duration: March, 2012 to March, 2013.
Position: QA/QC Engineer
Responsibilities:
• Interaction with Client for safety clearance and starting of activities.
• Keen monitoring of project activities to ensure that jobs are carried out as per approved quality plan, procedures, and client specification and applicable engineering standards. Follow up of non conformities observed after inspection and taking corrective action to rectify the defect/violation.
• Coordination of all inspection and testing activities with project execution team, preparation of inspection & testing schedules, assisting QA/QC Manager on implementation of quality control program and conducting / reporting inspection and testing as per QIP
• Managing the work force to ensure the optimal utilization of available resources.
• Keep a close coordination with site QC & client to resolve issues related to quality and expedite / monitor progress, compare with master plan.
• Prepared all documents and formats as per client's requirements.
• Preparing and up keep of quality records of fabrication, erection & installation work (Inspection and Testing reports, Test Packs and Dossiers)
• Liaising with client and participating in meetings to review prevailing issues and work progress.
• Plan and execute in-house quality audit program and facilitate internal quality audit programs organized by the head office.
• Developing new training modules for QA/QC Department.
• Preparing all QA/QC documentation and technical reports for submission to client.
• Preparing & submitting the final dossier to client as per approved QIP.
• To ensure that proper handling of piping / structure has been carried out as per project specification.
• Supervising NDT (RT, DPT, UT, MPI and PMI) Preheating, and Post Weld Heat Treatment of the welded joints as per approved method statement / WPS.
Organization: Descon Engineering Ltd. Lahore.
Client: Byco Oil Refinery, Hub
Duration: Jun, 2011 to March, 2012.
Position: QA/QC Engineer
Responsibilities:
• Inspection of refurbishment of valves.
• Inspection of repair activities in columns and vessels
• Preparing Work Instructions and Method Statements as required.
• Monitoring of all Inspections related to Refractory Work (Bricks work Cast able refractory of furnace duct) as per QIP & Specifications, with the coordination of Client & Vendor.
• Pre inspection of Air Cooler Heat Exchanger, Identify the scope of work.
• Responsible for the overall execution of the Quality Inspection Plan at Project site through a well-managed team of activity Inspectors.
• Responsible for ensuring that all critical activities like, NDT, Post Weld heat treatment and Hydro-testing is handled by execution according to the procedure and Quality Inspection Plan.
• To Inspect Piping in Accordance to Code ASME B31.3, Isometric & Client Specification.
• Inspection and Testing of Mechanical Construction Activities like, Fabrication & Erection of Piping. Monitor all-critical activities like, welding, NDT and Hydro-testing according to the Procedure, Quality Inspection Plan and Project Specification.
• Maintain quality records for NDE, Inspection and testing activities.
• Preparing punch list after completion of piping and steel structure activities.
Organization: Descon Engineering Ltd. Lahore.
Client: BHP Billiton Zamzama Gas Plant Dadu.
Duration: Aug, 2010 to Jun, 2011.
Position: QA/QC Engineer
Responsibilities
• Preparation for Quality Inspection Plan for Flow line construction, testing and reinstatement.
• Completion and reporting of survey report.
• Inspection of ROW ( Right of Way)
• Ensuring stringing activity as per plan lay out.
• Ensuring proper cleaning of pipe before fit-up.
• Recording and monitoring of Actual parameters during welding.
• Planning and marinating record for X-ray for flow line.
• Implementation of Sleeves on Flow line.
• Holiday testing and ensuring repairs if any in coating system.
• Ensuring trench alignment and cleaning.
• Inspection and Marking of CP points as per design.
• Back-filling of line sections as per completion of required activities.
• Testing of flow line in accordance with client specification and Australian Standard AS 2885.5.
• Documentation of all above mentioned activities as per progress.
• Reports compilation in single dossier for handing over to client in CVP (construction Verification Pack)
• Inspection of steel structure Fire proofing (CHARTEK 1709)
• Maintain quality records for NDE, Inspection and testing activities.
• Maintain Construction Verification Packs record.
• Inspection of Holyday testing and Sand blasting.
• To study and review Piping Plans Piping and Instrumentation diagrams (P & IDs), Isometrics (ISOs) and structure drawings.
• Having sound knowledge of final documents submission (Dossiers), daily basis data and test packs at the completion of works.
• Preparing and overall monitoring of the test packs.
• Inspection of all incoming material including pipes, fittings and structure.
Organization: Descon Engineering Ltd. Lahore.
Client: Engro Chemical and Snamprogetti (World Largest Ammonia, Urea, Expansion Project)
Duration: Oct, 2007 to Aug, 2010.
Position: QA/QC Engineer
Responsibilities:
• Responsible for the overall execution of the Quality Inspection Plan at Project site through a well-managed team of activity Inspectors.
• Responsible for ensuring that all critical activities like, NDT, Post Weld heat treatment and Hydro-testing is handled by execution according to the procedure and Quality Inspection Plan.
• To Inspect Piping in Accordance to Code ANSI B31.3, Isometric & Client Specification.
• Inspection and Testing of Mechanical Construction Activities like, Fabrication & Erection of Piping. Monitor all-critical activities like, welding, NDT and Hydro-testing according to the Procedure, Quality Inspection Plan and Project Specification.
• Maintain quality records for NDE, Inspection and testing activities.
• Check the ferrite test of Urea Grade Welding.
Organization: Descon Engineering Ltd. Lahore.
Client: BHP Billiton Zamzama Gas Plant Dadu.
Duration: Jan, 2005 to September, 2007.
Position: Assistant Engineer
Responsibilities
• Inspection of incoming equipments.
• Welding inspection of Structure.
• Maintain quality records for NDE, Inspection and testing activities.
• Visual Inspection of Welding.
• Responsible for the overall execution of the Quality Inspection Plan at Project site through a well-managed team of activity Inspectors.
• Responsible for ensuring that all critical activities like, NDT, Post Weld heat treatment (PWHT), Post Heating and Hydro-testing is handled by execution according to the procedure and Quality Inspection Plan.
• Inspection and Testing of Mechanical Construction Activities like, Fabrication & Erection of Piping.
Organization: Descon Engineering Ltd. Lahore.
Client: PARCO Oil Refinery.
Duration: Feb, 2003 to Nov, 2004.
Position: QC Inspector
Responsibilities
• Maintain quality records for NDE, Inspection and testing activities.
• Preparing punch list after completion of piping and steel structure activities
• Inspection and Testing of Mechanical Construction Activities like, Fabrication & Erection of Piping.
• Visual Inspection of Welding.
Organization: AlBadar Engineering.
Duration: 1999 to 2002.
Position: QC Inspector
Responsibilities:
TO Maintain the CNC Milling In Working For
• The Production of Automobile Parts.
• Quality Control of Automobile Parts.
• Maintenance of the Machine Parts.
• Control of Accurate Working of compressor For the Production
Bachelor Of Technology (Mechanical)
Diploma of Associate Engineer (Mechanical) Technical Trainings & Certification • HSE Training o Hazards Orientation o Work at Height o Confined Space entry