Assistant Manager Process
Pakistan Oilfields Limited
Total des années d'expérience :20 years, 7 Mois
• In-depth knowledge of Gas Processing plants like:
LPG recovery, Gas sweetening, Sulphur recovery units, Crude stabilisation and Oil movement along with DCS + PLC
Gas sweetening, Glycol dehydration units
Oil movement to Attock Oil refinery (ARL) located in 130 km away in Rawalpindi, Pakistan
Gas Turbines (M/s Vericor), Gas Compression, Gas Gensets, Utilities (Steam boilers, RO Water, Power, Instrument Air compressors by Atlas Copco)
• Recommend changes in Process, develop SOPs and Monitor plant Key performance indicators (KPI) using software like Historians (to record Flaring history, Propane slippage, off spec products etc)
• Monitor plants performance
(Optimization using Simulation models like HYSYS, Oracle BI, Laboratory testing, GC analysis to monitor product yields, plant efficiency, individual units’ performance etc)
Pakistan
Key Responsibilities
•Operations & troubleshooting of:
•LPG plant using turbo expander for C3+ (LPG, Solvent oil & Gasoline) recovery, LPG Bottling plant
•Clauss Sulphur Recovery Plants
•Natural Gas Sweetening plants,
•Natural Gas Dehydration plants,
•Crude oil and natural gas gathering,
•Crude storage and movement system
•Crude Stabilisation Unit (CSU)
•Well head operations (Control panel operated opening / shutting, well testing, Flow assurance avoiding freezing etc)
•Utilities & Custody transfer units
•Monitor plants performance
(Using Simulation models, Laboratory testing, Feed gas GC analysis to monitor product yields, plant efficiency, individual units’ performance etc)
•Troubleshoot
(abnormalities, bottlenecks and emergency at Plants. Assessing the altering parameters during emergency, varying feed and Coordinating with fellow departments about changes and standing orders)
•Done Start Up / Shut Down of partial or whole facility during emergencies.
•Using HYSYS and other design data to maintain equipments in safe operating envelopes.
•Initiates safety system overrides / By-passing the system and work permits are issued. Disables overrides up on completion of maintenance jobs.
•Monthly / Daily Production reporting, Chairs daily coordination meetings (aka morning meeting at plant) and plan the jobs.
•Monitor plant Key performance indicators (KPI) using software like Historians (Flaring history, Propane slippage etc) MS office based data keeping.
•Supervise SOPs of Process department.
•Participate in HAZOP, HAZID and risk assessment (as per NEBOSH & IOSH) studies for effluents or emissions, participated in IOSH, ISO-14001 and 45001 lead auditor courses.
•Chemical Engineering Calculations (Heat and Material balance, Product Yields, Engineering Economics, Thermal Duties, Heat Load etc)
•Provide inputs for Annual budget and plan the 5 years spares listing and indenting.
•Assist and correspond with vendors, Contractor Staff and other internal departments (Instrumentation, Maintenance, Administration, HSE) by providing technical assistance / process related matters.
•Train Young Process engineers’ team, Conduct and Plan In-house trainings, tool-box talks, competency gap.
Achievements in M/s POL:
•Optimization Project: Rerouted the field main (own-consumption) fuel line from upstream of turbine coupled compressor. The aim was to prevent fuel wastages well as load reduction in compression.
•HCDP Control: During TRIPPING OF Expander at LPG Plant, running the gas through by pass saving company from clients penalty in lieu of higher HCDP (established the SOP)
•Selection in 3 member team under supervision of AGM (Process & HSE) for planning/execution of developing Bela Oilfield (Well testing after work over job, line laying, 3/2 phase separations, compression and injection in client’s (SNGPL) pipeline network)
•Participated in taking the client increased as well as richer gas in LPG plant which involved the design and optimization of expansion
Pakistan
Key Responsibilities
•Operation of
* Gas Treating Units (MDEA Gas Sweetening
* TEG Gas Dehydration plants
* Well Surface Operation
* Wellhead Compression System
•Operation of NGL storage, stabilization, movement to National Oil Refinery, Karachi (NRL).
•Simulate the concept engineering of extension project of Gas sweetening plant in Hasan Oilfield, Gas dehydration plant in Badar oilfield using HYSYS & PIPESIM.
•Well head Gas compression system project installation, commissioning and smooth operation using M/s Cameron & Ajex Compressor set.
•Joint Calibration of custody transfer equipments (online Gas Chromatography & Moisture Analysis, Orifice Chart Recording) with client (M/s SNGPL) and ensured contractual limitations of Sale Gas Quality
•Technical Bid Evaluations of New Gas Facilities, Utilities and Spares
•Manage Projects of expansion and debottlenecking, Correspond with contractors & vendors for ongoing projects as
Masters in Chemical Engineering
Bachelor in Chemical Engineering
Major Subjects: Mathematics, Physics, Chemistry
Pre Engineering in High School
Science Subjects