Maintenance Engineer
CONOIL PRODUCING NIGERIA LIMITED
Total years of experience :15 years, 10 Months
Manages the computerized maintenance management system (CMMS) software for maintenance activities.
Manages condition monitoring of rotating equipment to predict early performance/condition drift and advise corrective actions requiring major overhaul/repair for both static and rotating equipment’s.
Ensure that TPM philosophies are used for effective maintenance service delivery.
Collecting of technical data for developing FMECA, RCM and RBM studies respectively.
Verify and propose Maintenance programs according to Manufacturer’s recommendations and/or field feed-back, local regulations and practices.
Apply different types of maintenance methods and studies such as FMECA, RCFA or RCM method as the case maybe.
Promote Predictive maintenance and condition-based maintenance (CBM) approaches through regular reviews.
Survey the plant to evaluate specific maintenance as per proposed procedure.
Analyze all types of technical documentation (Drawings, Manuals, and P&ID).
Analyze and execute project specifications and procedures.
Plan, budget and forecast of all mechanical related activities (preventive, condition base, shutdown maintenance, and project for consolidation into department yearly Work Program and Budget (WPB).
Capture all the maintenance work and input relevant information in the CMMS database.
Monitor budget utilization closely and provide justification for variance.
Maintain continuous review of performance of production equipment and take corrective actions where performance falls below required/agreed standards
Systematically developed a robust Workshop Maintenance procedures and policies, reviewed daily work orders, documented, implemented in line with corporate and regulatory standards.
Exploiting the data from condition monitoring system with objective to improve functional availability and reliability of equipment’s.
Capture technical data for development of Preventive Maintenance Plans, reduced equipment failures and downtimes by 93% and enhanced operational efficiency by 85%.
Developing maintenance programs for major repair and overhauls of equipment, installations with the objectives of achieving high reliability factors at optimum cost.
Recover and consolidate data for Lubrication Plans, and ensure that all the equipment’s are lubricated base on vendor’s specification.
Collecting of technical data for developing FMECA, RCM and RBM studies respectively.
Prepared high-quality daily, weekly, monthly, quarterly and annual Workshop performance reports, tracked associated Key Performance Indicators (KPIs) and analyzed trends for management decisions.
Develop Maintenance procedures and policies and implement in compliance with regulatory requirement.
Effective use of CMMS to ensure that the stock parameters of the spares correspond to the needs of availability of the equipment and use it in maintenance management of equipment’s such as work order management, Pm schedule etc.
Co-ordinate resources (operational and human) schedules and activities to effectively manage jobs.
Conduct Root Cause Failure Analysis (RCFA), and reliability centered Maintenance (RCM) studies in an effort to convert the nature of maintenance from reactive repairs to proactive maintenance, preventive maintenance and condition monitoring.
Identify and apply appropriate maintenance strategies to minimize the impact of failures on equipment’s.
Lead and participate in engineering activities that improve the reliability of company assets and optimize maintenance costs.
Review work orders, and to ensure that all actions are documented according to service workshop policies and procedures.
Focus on identification of equipment issues before they result in failures via use of predictive tools and reliability methods.
Carrying-out monthly, yearly pm on instrument air compressor.
Condition monitoring of all the rotating equipment in the plateform.
Join the ROLLS-ROYCE team that successfully carried out standard engine change out on gas turbine engine a GT machine, ROLLS-ROYCE RB 211.
Among the team that carried out POWER TURBINE change out of ROLLS-ROYCE RB211.
Maintenance and repairing of sewage package blowers.
Caring out routine check on the moving equipment’s.
Lining up of process valves for line start-up using P&ID.
Installation valves, flanges etc.
Caring out maintenance on process instrument such as strainers, mesh, valves, etc.
Caring out alignment of rotating equipment.
Carrying-out PM on crude oil export pump.
Carrying-out PM on emergency fire water pump.
Carrying-out vibration monitoring in all the rotating equipment in AMENAM/KPONO.
Carrying-out monthly, yearly pm on water circulation, injection pumps.
Removing and replacing of well-head (Christmas tree) control valve.
Daily parameter taking on compressors, pumps, ESDG etc.
Changing of valves of different sizes and types.
Work with vendor (GE) that change DRY-GAS seal of gas compressor.
Repair and re-building of valves, pumps etc.
Carrying-out condition monitoring on all rotating equipment in OML99 offshore platform.
Removing, replacing of double studded adapter flange (DSAF).
Carrying-out yearly preventive maintenance (PM) on Gas turbine compressor (TGC).
Assist on Boroscopic inspection of Gas turbine compressor (TGC).
Removing and replacement of alternator cover for brush replacement on Gas turbine compressor (TGC).
Assist in carrying-out alignment on electric motors and pumps in OML99 offshore platform.
Removing and replacing of water injection valves of different sizes /
Pressures.
Removing, installation of actuator valves.
Servicing of water injection valves strainers.1 yearly pm.
Removing and replacement of 47 WELL AMK 336 SACCAP VALVE for water injection.
Involve in the Bi-Weekly test run on the EDG.
Carrying-out yearly preventive maintenance (PM) on instrument air compressor.
Assist on Removing, installation of jocket pump, (Sea water lift pump).
Carrying -out PM on gas compressor dryer.
Carrying-out PM on boaster pump.
Carrying-out yearly preventive maintenance (PM) on gas separator centrifugal pump.
Carrying-out 3 monthly preventive maintenance (PM) on service water transfer pump.
1 monthly preventive maintenance (PM) on high pressure (HP) flare scrubber pump.
3 monthly preventive maintenance (PM) on low pressure (LP) flare scrubber pump.
Carrying-out yearly preventive maintenance (PM) on emergency fire water pump.
Crank soak and GG preservation on TGC.
Adhere to permit to work (PTW) system and carried-out work as per procedure.
Ensure that there is good housekeeping during, before and after each job.
Use CMMS to generate reports on plant servicing, service forecasting, spare parts requests, Plant Consumption, job orders.
Provide specialist expertise for trouble shooting, alignment of equipment, diagnostics analysis and remedial actions for failures and breakdowns of rotating and electrical equipment and preferred rotating equipment operating philosophy, modes/regimes.
Tactfully optimized workshop Maintenance Efficiency (WME), rolled out and implemented Job Flow and Schedule System (JFSS), managed daily operations and enhanced equipment delivery turnaround time by 89%
Developed a comprehensive Annual Maintenance Plan (AMP), implemented and coordinated engineering and maintenance activities; ensured 100% compliance with the company’s processes and policies.
Established a system for researching and analyzing customers’ designs, applications, specifications, manuals and maintenance requirements;
Optimally enhanced project feasibility in line with cost effectiveness measures.
Maintain equipment history for future retrieval and improvements.
Tactfully synergized with HSE department, launched a comprehensive Health and Safety Management System, took ownership of safety; achieved zero lost time injury (LTI).
Partnered with Procurement department, demonstrated consistency in timely purchases of machinery tools,
Organized and coordinated equipment’s overhaul within location terminal and drastically reduced equipment downtime by 89%.
1.Design / Fabrication palm oil proceesing machine. 2. Refurbishing of 3306 model CAT engine that was abandon.