QA/QC Engineer
MOTT MACDONALD GROUP
Total years of experience :22 years, 1 Months
2012 - Present MOTT MACDONALD GROUP
Major project includes:
- Shell West Port Terminal & Pasir Gudang Terminal New Bio-diesel Facilities Installation
EPCM basis of Shell Malaysia Trading for installation new Bio-diesel Facilities project with Project Management including the Construction of Palm Oil Methyl Easter (POME) Storage Tanks, POME Unloading Bay& Island, POME Injection pump shelter, Relocation of existing firefighting facilities, and associated piping, mechanical, civil, electrical & instrumentation works.
- Shell West Port Terminal Expansion Project
EPCM basis of Shell Malaysia Trading terminal expansion project with Project Management including the Construction of Storage Tanks, Hazardous & Non-Hazardous Warehouse, Installation of Marine Loading Arms, product & Inter transfer pumps and allied piping.
Responsibilities include:
Inspection, Testing and Commissioning of Above Ground Storage Tanks with reference to API 650 and Client Specifications.
Inspection, Testing and Commissioning of Jetty Piping with reference to ASME B 31.4 and Client Specifications.
Inspection, Testing and Commissioning of Tank Farm and allied piping with reference to Client Specifications and ASME B 31.3.
Marine Loading Arm installation inspection.
Reviewing the Quality Control procedures/ work instruction, ITP with reference to the project specification, standards and drawings.
Random Inspection of raw materials, bought out items and review of Material Test Certificates (MTC) and the specification requirements.
Compliance with the QC functions in the workplace for daily QC activities and proactive approach in problem solving.
Planning and Monitor Contractor inspection activities and reviews of Contractor QC performance.
Ensuring that all inspection reports are accurate and that all attached documents are current status.
Ensuring all work is correctly prepared prior to any inspection being undertaken.
Reviewing all inspection reports for compliance.
Assisting the site Contractors in the resolution of drawing interpretation.
Surveying the erection, construction and equipment for alignment and plumbness in accordance with drawings and specification.
Witnessing of welder qualifications testing and procedures qualification testing.
Reviewing of the WPS, PQR, WQT and Welding summary reports with reference to the Project drawings, Code and Standards.
Reviewing the inspection and testing methods and NDT procedures.
Review of the radiographic film and all NDT reports on a regular basis with reference to the Code and Standards.
Advising the site contractors with regards to welding and testing.
DFT Inspection of final coating with reference to the project specification, standards and drawings.
Assisting the Project manager in the organization, maintenance and control of the quality system.
Liase with the site construction engineers and provide assistance when requested.
Preparing non-conformance reports to the Project manager and assist in developing corrective actions, resolving any discrepancies and uncertainty.
Completing of QC site instructions, co-ordinate their closure and review of inspection test packages during the course of construction activities.
System-walk down inspection and preparation of punch list prior to testing.
Witnessing of hydro and pneumatic testing.
Ensuring all necessary quality records are identified and retained in accordance with Owner and regulatory requirements.
Reviewing the Final QC dossier for handing over to the Owner and maintain proper filling system (as per Organization procedure) with full traceability for retrieving the document.
Compliance with the site’s health and safety regulations.
Major project handled:
- Singapore Liquefied Natural Gas Terminal
Installation and Alignment of Static, Rotating & Mechanical Package Equipment’s.
Responsibilities include:
ITP preparation with reference to the project specification and standards, drawings
Civil survey hand over report counters inspection
Equipment co-ordinate survey and elevation inspection before and after equipment installation with respect to the orientation
Static and rotating equipment alignment Inspection with reference to the ITP and vendor specifications
Advice the project managers and site engineers on quality related issues
Steel structure inspection with reference to the ITP, project specification and standards, drawings
Site receiving inspection of the incoming equipment’s
Test packs preparation and management
Major projects handled:
- Saturation Diving System and Hyperbaric Rescue Facility
Fabrication of portable, 200 meter rated Saturation Dive Systems to carry operations at greater depths for the divers breathing a Helium / Oxygen mix of gasses to the prevalent International Maritime Contractor Association’s (IMCA) guidelines and Clients recommendations with recognized Lloyd’s Register of Shipping (LR) Classification Societies.
- Air Spread/Air Dive System
Fabrication of portable, Air Spreads / Air Dive Systems to carry operations at depths of 50 meters of sea water.
Responsibilities include:
ITP Preparation with reference to the project specification and standards, drawings
WPS preparation, witnessing and testing
Witnessing of welder qualification and testing
RT film interpretation, UT witnessing and MT, PT report review
ITP preparation with reference to the project specification
Rotating and static equipment inspection with respect to ITP
Consultation to clients regarding WPS development and welder qualification
Consultation to clients regarding QC procedure preparation
Incoming materials and consumables inspection and MTC review
Witnessing of hydro and pneumatic testing
System load test and functional test inspection
Manufacturer data record preparation, review and clearance
Documentation of surface orientated air diving system, Saturation Bell Diving System and Hyperbaric Rescue Facility with reference to IMCA D023, IMCA D024 and IMCA D018
Major projects handled:
- Wyeth Nutritional S-40 Project
Erection & Commissioning work of Fire Protection, Fire Alarm & Wet Riser Systems
- Glaxo Smith Kline Bulk Vaccine Project (SNO2 Project)
Erection & Commissioning work of Underground piping, Fire Protection, Fire Alarm, Dry Riser Systems & Fire Water Pumps.
Responsibilities include:
Planning day-to-day work activities and reviewing the inspection and testing schedule
Liaison with customers and convenience in related to QA / QC activities
Piping fabrication and installation inspection with respect to the drawing
Visual inspection of fit up, welding, NDT and heat treatment of process piping
Interpretation and evaluation of all NDT reports and RT films
WPS preparation and qualification, welders and welding operator qualification
Procedure and performance qualification record maintenance
Welders performance monitoring and training for continual improvement
Reviewing of documents and records to encounter external auditing
Line walk down inspection prior to pre commissioning
Test packs preparation and clearances
Witnessing of hydro and pneumatic testing
Monitoring, recording and inspecting of environmental conditions, WFT and DFT
Monitoring and recording of mixing and thinning operation of coatings
Final inspection of coated surfaces
Preparation of welding inspection reports
Preparation of System Mechanical Compilation Dossiers (SMCD), Quality Control Dossiers (QCD), Final Vendor Data Book (FVDB), List of Documents (LOD), Project Quality Plan (PQP), Inspection Test Plan (ITP), Operation & Maintenance Manual (OMM)
Major project handled:
- Sohar Aluminium Power Project
Erection of 1000MW HRSG boilers Combined Cycle Power Plant
Responsibilities include:
Contractors welding and coating inspection surveillance of structure, piping, pressure vessels
Rotating equipment inspection with respect to ITP like levelling and alignment
Vendors manufacturing and fabrication shop surveillance
RT film interpretation, UT witnessing and MT, PT report review
WPS approval and witnessing
Welder qualification witnessing and approval
Incoming materials and consumables inspection and MTC review
Auditing contractors QC records with respect to the quality manual
Preparation technical Queries and NCRs
Witnessing and reviewing of PWHT in piping
Witnessing of hydro and pneumatic testing
Test packs review and clearance
Final product signing
Major projects handled:
- Torrent Power Sugen Project
Erection & Commissioning work of 1100MW HRSG boilers Combined Cycle Power Plant
- Continuous Polymerization Facilities - CP 10, CP 11
Fabrication & Erection of Jacketed Piping works for POY Plant CP 10 Project
Fabrication & Erection of Piping works for PSF Plant CP 11 Project
- Purified Terephthalic Acid Plants - PTA 3
Fabrication & Erection of IBR Piping works
Responsibilities include:
Planning of monthly welding and NDT consumable and manpower requirement and review
Liaison with customers and convenience in related to QA / QC activities
Welding procedure development, qualification and establishment
Procedure and performance qualification record maintenance
Welder's qualification and training to welders for continual improvement
Developing of quality assurance plan and quality control procedures
Inspecting and evaluating of NDT reports, RT film interpretation
Conduct internal auditing and maintaining documents and records as per QAP. Visual inspection of fit up, welding, NDT and heat treatment of power piping
Structure fabrication, erection and welding inspection
Inspection of structure steel hole sizes and minimum distance between holes and edges
Inspection of static and rotating equipment’s levelling and alignment
Material and consumable data's and records verification
Preparation of welding inspection reports
Structure steel HS bolt tightening inspection
Witnessing of hydro and pneumatic testing.
Inspection of all coating equipment, coating materials and initial surface condition
Monitoring, recording and Inspection of mixing and thinning operation of coatings
Monitoring, recording and inspecting of environmental conditions, WFT and DFT
Monitoring and controlling the welder's performance through repairs, identifying the root causes of the welding related problems and taking the corrective and preventive actions
• Diploma in Port Development & Management - Certified by Indian Institute of Rail Transport
• B.E., Graduate in Mechanical Engineering under University of Madras