Prabath Madusanka, Senior Materials Engineer

Prabath Madusanka

Senior Materials Engineer

Michelin (Former Camso Loadstar Pvt Ltd)

البلد
الإمارات العربية المتحدة - دبي
التعليم
دبلوم عالي, Materials Scinece
الخبرات
10 years, 8 أشهر

مشاركة سيرتي الذاتية

حظر المستخدم


الخبرة العملية

مجموع سنوات الخبرة :10 years, 8 أشهر

Senior Materials Engineer في Michelin (Former Camso Loadstar Pvt Ltd)
  • سريلانكا - JaEla
  • سبتمبر 2013 إلى سبتمبر 2021

Responsibilities:
 Provide consultation relates to material selection for mold and die applications.
 Conduct mechanical and other special testing for non-conforming incoming materials, weld samples to verify material quality. (Metallographic analysis, Tensile test, Hardness test, 3 point bend test, chemical analysis, EDS & SEM analysis, DP test, Magnetic particle test, Ultrasonic test, Radiography testing).
 Analyze material related product failures received from end- customers (Toyota, Nissan, Komatsu, Manitou, etc.) to improve product quality.
 Analyze manufacturing defects relate to materials and tabulate the results in Minitab to find the root cause for future prevention.
 Prepare and review material related work procedures and specifications as per (ASTM, EN and BS standards).
 Visit steel suppliers annually and prepare Technical Delivery Conditions (TDC) for new developments and discuss existing quality issues (Suppliers are located in Russia, Turkey, Slovakia, China and India).
 Introduce new technology to utilize material & streamline existing processes.
 New material development and optimizing of input materials.
 In line with international standard norms ISO 9001:2015, ASTM, EN.
 Model test simulations using dynamic software systems (SOLIDWORKS).
 Investigate requests for deviations from established materials or suppliers and made appropriate approval or denial judgments.
 Plan and evaluate new projects, consulting with other engineers and corporate executives as necessary.
 Review supplier proposals and materials and provided ongoing monitoring to maintain consistent supplies.

Procurement Engineer في Amsafe Bridport Pvt Ltd
  • سريلانكا - جامباها
  • أبريل 2011 إلى أبريل 2013

April/2011 Amsafe Bridport Pvt Ltd. Procurement Engineer
- (ISO9001:2000|AS9001 certified)
April/2013 Wathupitiwala EPZ. • Materials management and testing.
(2 years) Nittambuwa, • Involved supply chain activities (USA, UK, China and
Sri Lanka. German)
• Materials planning and ordering according to BOM
(hold the responsibility in major 3 manufacturing
sections of the company)
• Done sourcing activities to broaden the supply chain and to minimize the product cost (Found new sources from
China as an alternative to UK materials sources)
• Annual cost saving projects (save 264K USD through metal transition)

Engineering Trainee في Colombo dockyard PLC
  • سريلانكا - كولومبوا 11
  • أكتوبر 2008 إلى مارس 2009

Oct/2008 - Mar/2009 Colombo dockyard PLC. Engineering Trainee (In plant training) P.O. Box 906,
(6 months) Port of Colombo, • Welding and fabrication work, non-ferrous foundry
Colombo 15, practice.
Sri Lanka. • Non-destructive testing (DP, MPI, RT, UT), welding
inspection and quality control.
• Practice of various machining operations and work
holding methods.
• Designing office practice (drawing and calculation
work) and Auto CAD.
• Basic training on gas cutting, MIG, MAG, arc and gas welding.
• Writing of work done, following specification and costing, such as organizing and co-ordination with
other workshops, interpretation of work policy and enforcing safety regulations.

Attended as an external lecturer في Atomic Energy Authority
  • سريلانكا - كولومبوا 10
  • يناير 2009 إلى يناير 2009

• Attended as an external lecturer to 40th Anniversary Exhibition of Atomic energy
Authority, Sri Lanka on 2009 to present a lecture on non-destructive Testing (Three days
program)

الخلفية التعليمية

دبلوم عالي, Materials Scinece
  • في University Of Moratuwa
  • يناير 2017
بكالوريوس, Engineering
  • في University of Moratuwa
  • سبتمبر 2010

University of Moratuwa 2006-2010 B.Sc. Engineering • Materials Science and Engineering (Specialized in Metallurgy)

الثانوية العامة أو ما يعادلها, Mathematics
  • في Bandaranayke College
  • يناير 2005

Bandaranayke College, Veyangoda 2003-2005 G.C.E Advanced Level • Physical Science • Combined Mathematics A • Physics B • Chemistry C Other: • Completed IELTS academic with overall band 7 • Certificate in purchasing management (ISMM Sri Lanka)

Specialties & Skills

Metallography
Microsoft Office
Failure Analysis
AUTO CAD
Metallography
MATERIALS MANAGEMENT
NON-DESTRUCTIVE TESTING
ORDERING
SUPPLY CHAIN
metallurgy
Material Testing
MS Project
Solid works
Minitab
MS Office
material selection
materials science
operation
problem solving
lean manufacturing

اللغات

الانجليزية
متوسط

العضويات

Committee member of the Society of Materials Engineering Students (SOMES)
  • member
Institute of Engineers Sri Lanka
  • Associate Member
  • September 2020
Institute of Materials Engineers Sri Lanka (IMESL)
  • Member
  • September 2010

التدريب و الشهادات

Certified Lean Six sigma Green Belt (تدريب)
معهد التدريب:
Six sigma Academy Amsterdam
تاريخ الدورة:
October 2021
Solidworks CAD Professional Course (الشهادة)
تاريخ الدورة:
August 2021
NDT Level 2 as per SNT-TC-A1(2011) (الشهادة)
تاريخ الدورة:
October 2017
صالحة لغاية:
October 2022
Purchasing management (الشهادة)
تاريخ الدورة:
July 2011
صالحة لغاية:
September 2011
Project Management (الشهادة)
تاريخ الدورة:
February 2019