Pradeep Periyasamy

• Directed reliability and maintenance engineering for 16 critical rotating assets - gearboxes, separators, blowers, bucket
elevators - across Cement Mill (VRM/Ball Mill) and Packing House; improved overall equipment reliability, sustained OEE
targets, and enforced zero-harm HSE compliance across all shifts.
• Designed and implemented RCM-aligned PPM/PDM strategies; applied FMEA to prioritise maintenance interventions on
rotating equipment and used vibration analysis and condition monitoring to detect early-stage bearing wear - eliminated 1
major rotating-equipment breakdown and prevented 20+ hours of unplanned downtime, improving MTBF across 4
turnaround shutdowns.
• Executed structured RCFA investigations on 5+ chronic failure events - bearing failures, gearbox degradation, conveyor drive
faults - implementing corrective maintenance actions that eliminated repeat breakdowns and reduced MTTR via standardised
maintenance planning procedures and pre-positioned critical spare parts.
• Operated as SAP PM Power User managing full CMMS lifecycle: PM01/PM02/PM03 Work Orders, Functional Locations,
Equipment Masters, Maintenance Task Lists - delivering 100% audit-trail compliance across 4 turnaround shutdowns and
regulatory inspections.
• Optimised spare parts inventory using SAP MM Material Reservations, BOM verification, and MRP-driven procurement;
maintained 100% critical spare parts availability across all 4 planned shutdowns with zero stock-out events.
• Enforced PTW and LOTO protocols for all maintenance activities on rotating and static equipment; achieved zero PTW
violations confirmed in Adani corporate HSE audit - equivalent to Tier 1 international operator safety standards.
• Elevated planned maintenance coverage from reactive to 80%+ scheduled work orders through structured maintenance
planning and scheduling using SAP PM Preventive Maintenance Plans and Task Lists, reducing emergency call-outs by
systematic early-intervention.

• Conducted reliability assessments at 3 industrial sites; identified botlenecks at conveyor transfer points, spillage zones, and
dust-emission sources using structured RCFA methodology; delivered writen assessment reports to site maintenance
managers.
• Engineered targeted retrofits - custom chutes, impact beds, skirt sealing - reducing conveyor spillage by approximately 60%
and improving throughput reliability at critical transfer points within project scope and schedule.
• Supervised conveyor belt vulcanisation and splicing across 2 critical transfer points; eliminated blockages and reduced fugitive
dust emissions to within environmental compliance limits.

• Produced 25+ SolidWorks 3D parametric models and AutoCAD 2D manufacturing drawings for HVAC systems and automotive
components; standardised GD&T tolerance stack-up reviews, reducing design-to-manufacture rework cycles.
• Applied GD&T standards across 10+ component families; identified pre-production fit and function non-conformances,
reducing manufacturing defect rates prior to first-article inspection.