Prasanth Kuruppamkandathil Madhavan, Senior technician turbo compressor vibration

Prasanth Kuruppamkandathil Madhavan

Senior technician turbo compressor vibration

GulfSpic General Trading and Contracting Company W

Location
Kuwait - Al Kuwait
Education
Bachelor's degree, Mechanical Engineering
Experience
12 years, 5 Months

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Work Experience

Total years of experience :12 years, 5 Months

Senior technician turbo compressor vibration at GulfSpic General Trading and Contracting Company W
  • Kuwait - Al Kuwait
  • My current job since January 2016

Online monitoring of industrial heavy-duty gas turbines and centrifugal compressors by utilizing Bently Nevada System1 machinery management / Adre 408 DSPi.
Regular inspection of plant critical and semi critical equipment by utilizing Scout140 BN portable data collector.
Database creation for day-to-day equipment vibration survey.
Analysis of vibration, thermography and lube oil data to assess equipment health.
Regular checkup of gas turbo compressor operational parameters in GE Mark Vie control system.
Generation of root cause analysis reports (RCA). Review of regular reports generated by subordinates.
Schedule based inspection to assess healthiness of BN3500 rack modules and sensors.
Effective communication with clients regularly and discuss them regarding newly identified and existing machinery fault conditions.
Documenting equipment failures, repair history, history of similar machines, field observations and performance of the machines.
Reporting successes to the organization with most effective clarifications.
Borescope inspection of gas turbines by utilizing BN Mentor Visual IQ Videoscope and generate reports accordingly.
Overhauling of industrial gas turbines, centrifugal and reciprocating compressors.
Assisting BN field service engineer during PM maintenance and optimization of System1 machinery management.
Focusing on and expanding multi-disciplined predictive maintenance program.
Training subordinates to enhance skills and productivity.

Senior engineer in vibration analysis and thermography at Aswartha Condition Monitoring Engineers Pvt. Ltd
  • India - Hyderabad
  • April 2015 to September 2015

Offline monitoring of electrical motors and mechanical slow and high-speed rotary equipment by utilizing Pruftechnik Vibxpert portable analyzer.
Ultrasound inspection of slow speed machineries.
Thermal inspection of electrical motors and terminals as per schedule.
In-situ single plane balancing and precision laser shaft alignment.
Generation of correction reports and implement proactive approach to avoid reoccurrence of machinery faults.

Mechanical engineer at Emerson Process Management on Contract
  • India - Bathinda
  • August 2014 to January 2015

Monitoring, analysis and trending of rotary and reciprocating equipment including multistage centrifugal pumps and compressors, recip hydrogen gas compressors, fans and coolers and electric motors etc. by utilizing Emerson CSI2130 machinery health analyzer.
Phase analysis of problematic machines with complicated vibrational characteristics.
Supporting superior (In charge of site) for generation of analysis reports.

Condition monitoring technician at Qatar National Facility Services, Ras Laffan Industrial Area
  • Qatar - Doha
  • March 2014 to April 2014

Lube oil filtration and replacement as part of overhauling of gas turbines.
Vibration monitoring of gas turbine starter motor, auxiliary lube oil pumps and lube oil coolers to ensure trouble free operation prior to plant startup.
Member of supporting team in the maintenance of refrigeration units.

Condition monitoring engineer at Master Infotech Engineering Contractors, Kochi, Kerala
  • India - Kerala
  • October 2011 to July 2013

Developing equipment database, managing, organizing and updating machinery routes.
Vibration data acquisition, trending and analysis of rotating and reciprocating equipment by utilizing Emerson CSI2130 machinery health analyzer.
Regular review of vibration data and generate measurement summary reports.
Lubrication oil analysis and wear debris analysis (WDA) of gas turbo and steam turbo generators / compressors and gearboxes.
Follow up of individual equipment maintenance activities based on particular fault signature obtained through vibration and lubrication oil analysis.

Graduate apprentice trainee at Bharat Petroleum Corporation Limited Kochi Refinery
  • India - Kerala
  • September 2010 to September 2011

Supervision of boilers, heat exchangers, heaters and storage tanks maintenance.
Execution of pipeline maintenance jobs.
Assisting department personnel for the jobs associated with pipeline modifications.

Education

Bachelor's degree, Mechanical Engineering
  • at Mahatma Gandhi University (kottayam)
  • May 2009

#Conducted seminar in sonar navigation and ranging. #Completed a robotic prototype which can be used for military purpose.

Specialties & Skills

Diagnostics
Thermography
Vibration
Analysis
Machinery
Thermography
Online monitoring of turbines and compressors
Analysis of screw and reciprocating compressors
Ultrasound inspection
Vibration analysis
Gas turbine borescope inspection
Lubrication analysis

Social Profiles

Languages

English
Expert
Hindi
Expert
Malayalam
Native Speaker
Tamil
Expert

Training and Certifications

Unleashing the power of airborne and structure borne ultrasound technology (Training)
Training Institute:
Spectranys
Date Attended:
December 2023
Duration:
4 hours
Dynamic balancing (Training)
Training Institute:
Spectransys
Date Attended:
February 2024
Duration:
6 hours
Vibration Analyst Category II (Certificate)
Date Attended:
September 2014
Valid Until:
September 2019
Challenges of turbo machinery vibration analysis (Training)
Training Institute:
Spectransys
Date Attended:
September 2023
Duration:
4 hours
Category III vibration analyst (Certificate)
Date Attended:
April 2024
Valid Until:
April 2029
Graduate Apprentice Trainee (Training)
Training Institute:
Bharat Petroleum Corporation LTD
Date Attended:
September 2010
Bently Nevada Scout 140 and System1 Evo (Training)
Training Institute:
Bently Nevada
Date Attended:
May 2016
Duration:
40 hours

Hobbies

  • Traveling#Reading#Investigation Movies#Music