Presadu Krishnankutty

  Help the whole team to survey/ inspection and prepare inspection report/Anomaly report and MOC’s for De gassing station existing facilities and new fabrications
 Supervising the activities before, during and after welding.
 Supervision and testing before, during and after painting included surface preparations, paint mixing, applications and testing’s.
 Providing technical support to all personals in resolving problems concerning inspection methods and procedure of works, within the scope and intent of applicable codes and standards.
 Attending the weekly meeting with Management personals and discussing project progression and quality requirements to be followed.
 Receiving and reviewing all work related documents and test reports from Sub contractors and submitting to higher authority for work pack and final disposal.
 Witness of performance qualification test and issuance of JCC (Job Clearance Card) for welders and coating personals.
 Receiving inspection of materials like pipes, structural shapes, fabricated structures, pipe fittings, fabricated piping items and painting materials.
 Fabrication shop, yard inspection and checking of equipment calibration, validation according with specifications.
 Monitoring the handling, segregation, backing/drying and storage of welding consumables and painting materials.
 Attending meeting with client and sub-contractors key personals for discussing project quality index, Improvements and deficiencies’ and planning to achieve targeted quality objectives.
 Preparation of all the fabrication, welding, painting and testing reports and help to prepare work pack (final dossier).

 Review and approval of documents like ITP, method statements, procedures (for Welding, material handling, hardness test, PWHT etc).
 Supervising the activities of individual inspectors in project site and ensuring that all required duties by the area inspectors are performed.
 Providing technical support to all inspectors in resolving problems concerning inspection methods and procedure of works, within the scope and intent of applicable cods and standards .
 Attending the weekly meeting with SAPMT and SAPID personals and discussing project progression and quality requirements to be followed.
 Receiving all related documents and test reports for WPS, PQR from Sub contractors and submitting to Saudi Aramco CSD/PID approval after reviewed according with codes and standards.
 Witness of performance qualification test and issuance of JCC (Job Clearance Card) for welders.
 Receiving inspection of materials like pipes, structural shapes, fabricated structures, pipe fittings and fabricated piping items.
 Fabrication shop, yard inspection and checking of equipment calibration, validation according with SA standard/or specification.
 Welding consumable receiving inspection.
 Monitoring the handling, segregation, backing/drying and storage (for electrode and SAW flux) Issuance (first in first out) of welding consumables.
 Attending meeting with client and sub contractors key personals for discussing project quality index, Improvements and deficiencies’ and planning to achieve targeted quality objectives.
 Involved in effective QC manpower control, schedule control, technical review and resolve technical problems.
 Receiving and collecting all documents and test reports from concern inspector and from related departments, after review submitting to higher authority for final disposal.
 Inspection before, during and after welding.

 Documents review for learning project standard and specifications.
 Material inspection, preservation of material segregation according to classification.(as per alloying element CS, SS, ALLOY STEEL Etc.).
 Fabrication shop inspection, Welding equipment calibration, tools, supports etc.
 Witness of welder’s performance qualification test and distractive/non distractive test.
Inspection before welding-Welding consumable storage, handling, WPS verification material verification(base metal and filler metal as per WPS and drawing)Joint fit-up, bevel angle, root gap, root face cleaning, tacking, Pre-heat, dimensional accuracy etc.
 Inspection during welding-Welder qualification, welding consumable handling welding parameters (volt ampere, travel speed, heat input etc.).Root pas inspection for one side welding (If possible). cleaning between passes.
 Inspection after welding-Checking and ensure weld and welder identification (line no./or equipment number, joint number, welder number).dimension checking “as built “drawing if any modification has been held. Weld profile visual inspection -weld reinforcement, workmanship, surface porosity/slag cleaning, arc strike etc. Post heat PWHT (post weld heat treatment) if required. Report for applicable NDT if required verifies NDT result.
 Preparation of test pack and report punch items to the respective authority to rectification.
 Witness of Pressure test(hydro test and pneumatic test) and attach report.
 Collect all report / test reports and hand over to higher authority for final disposal.

 Co-ordination with all fabrication and NDT personals
 Daily briefing of all QC activities with head of the department
 Inspection before during and after welding.
 Selecting of joints for NDT as per line class.
 Review of radiography film and making tracer report if found any defects.
 Monitoring repair procedure and method of repair.
 Review of hydrostatic test report.
 Witnessed pressure test.
 Collect all report / test reports and hand over to higher authority for final disposal.

 Developed welder training program for implement as per project quality plan.
 Categorize welders according with experience.
 Conduct class room studies for welders to develop knowledge and ability to reduce rework during fabrication process.
 Practical training has been given to welders as required (SMAW, GTAW, GMAW, FCAW, SAW and cutting process) and tested ability by mock up test
 Conduct Welder Qualification Test with client.
 Inspection before, during and after welding.
 Selecting welds for RT according by line class/ or welder performance.
 Final visual inspection of piping and pipe lines, alignment support installation, welding, cleaning(internal and external)valves and flanges integrity, type of gaskets, bolt & nuts .
 Witness with test pack and list punch items to rectification.
 Maintain quality of all components as per clients satisfactory and qc procedure requirements

Maintain production of components/plant construction as per client satisfactory and qc procedure as well as keep HSE demand and procedure.
 Inward inspection of raw materials.
 Monitoring project execution to ensure the specification of the project requirements.
 Conducting and controlling equipment calibrations and installation of it.
Material handling and storage, welding consumables, tools and equipment handling and preservation.
 Conducting tool box talk to welders / fabricators and all other working personals in project construction.
 Distributing jobs and tools as per right tools/right workers for right jobs.
 Execution of project without any interruption and comply with all procedures.