Electrician Supervisor
Egypt
Total des années d'expérience :24 years, 8 Mois
Responsibility for Electrical of Melt shop and CCM, plus Schedule for them & safety ..........etc.
Using KPI to increase the machine efficiency.
* Follow the safety procedure and LOTO system for my team members.
* Maintain GMP & and achieve AIB standards.
* Lead PM Piller in TPM program.
* Following the 5S system.
* Have a good working attitude, Respect each other.
* Controlling the yearly budget.
* Set short-term and long-term plans to improve machines and equipment availability
and performance.
* Working on cost saving project for Company.
* Material / modification/ change supplier if we need to local supplier.
* Increase the productivity of staff.
* Increase the team skills.
* Emphasize teamwork and cooperation.
* Train the mechanical team to working as electrical technician ( Electro mechanic).
* Share my experience & my knowledge to my team (Electrical - Software).
* Daily meeting to review the breakdown -Top 5 technical issue -Spare part
consumption.
* Attend the daily meeting with production team.
* *Scheduling for technical team the PM’s and to ensure the PM is done on time.
* Request Spare Parts from supplier (Tetra Pak & Combibloc) through their E-Business
site.
* Technical supervisor of UHT (Tetra Pak & Combibloc) from Dec, 2013 till Dec, 2017.
* Coverage the Tetra TOP machines area (Tetra Pak) from Dec, 2105 till Dec, 2016.
* Lead the team to get good results & good machine efficiency.
* Follow up the preventive maintenance Planing for UHT Machines (TBA22/ A3 Speed/
Combibloc 124, Downstream as ( Helix22, straw22 HS, Cardboard packer 71, Shrink
51, Helix30, cap applicator30, Cardboard packer 30, buffer table Meurer, Straw
Geyssel, Multi shrink Muerer, Tray packer Muerer) & five palletizer (Mariani palletizer)
and Rapak machine.
* Improvement the relationship between staff.
* Follow up the weekly service for the machines as schedule.
* Follow the YY or PSG analysis to get the root cause for big breakdown.
* Supporting the team on PLC Troubleshooting,
* Prepare the parameter for DMC (motor motion control) to reduce the downtime
during troubleshooting.
* Upgrade the frequency converter from OMRON old type to Siemens MM420 or
MM440 or Omron V1000.
* Upgrade the frequency from Allen- Bradley Old type to Siemens 440 MM on Mariani
palletizer, minimize the breakdown on mariani from 1287 min per month to 346 min.
* Working with the team to modified and minimize the downtime on the machines.
* Increase the efficiency of Combibloc machine from 78% to 85% with ASD team.
* Improvement the downstream machine after many modifications.( Cap30 -
Gam Pcak ).
* Improvement the Rapak machine to eliminate many issues.
* Return back TTOP machines to basic condition after did good plan to install new spare
parts by ASD & setting for LFU by Tetra Pak.( following TPM system).
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* Create visualization for Tetra machine TBA 22 to minimize the breakdown.
* Create visualization for A3 Speed complete line.
* Change the liquid lubrication to dry lubrication to improvement the GMP and save a
wastage water& save a money.
* Change case configuration of cardboard packer 71 from 3*7 to 3*6.
* Train three persons how to use the software during troubleshooting on TTOP and UHT
* Distribution the load of 24 V DC for each junction box to minimize the breakdown on
Cardboard packer 71.
* Effective utilization of energy such as Water, Gas, Electricity etc.
* Define project scope, goals and deliverables that support business goals
* Set and continually manage project expectations with team members and other
stakeholders.
* Save 3.5 M/SAR for Alsafidanone company from saving the air compressor.
Automation shift supervisor.
, in design, bedding and execution of project electrical
works
* Hardware modification to reduce the breakdown.
* Design electrical distribution panel boards and motor control panels.
* every month we have PLC backup for 21 machines, kinds ( Siemens -GE furnace LM90
- Peroficy - Versa pro ).
* Arcil, TBA22, TTOP, Trepko, Ermi, Tetra Pak Untizer, Process areas ( Flex2/ Flex 1/ Plus
2/ Lacta / PMO ).
* Distribute the load on 24 VDC on Tetra downstream Machines.
* Install, test and commission control system equipment such as sensors, PLC’s,
communication cables, cable trays and HMI modules.
* Relocation the Junction box on Tetra Pak machine to reduce the breakdown.
* Familiar with Dating unit machines ( Image - Domino - Hitachi ).
* Change the language of Mariani software from Italy to English.
* Visualization on Tetra Pak machines to reduce the breakdown.
* Install new frequency drive for belt brake motor.
* Following S5 system.
* Upgrade the frequency from Allen- Bradley Old type to Siemens 440 MM on Mariani
palletizer, minimize the breakdown on mariani from 1287 min per month to 346 min.
* Working with the team to modified and minimize the downtime on the machines.
* Supporting the team on PLC Troubleshooting.
* Prepare the parameter for DMC (motor motion control) to reduce the downtime
during troubleshooting.
* Troubleshooting in Filling & process area.
* Check the flow meter and other instrumentation devices.
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Automation & shift leader
* Alexandria National steel Co - (EZZ Steel) - EZDK (2003 ~ 2009) - Egypt
* Follow up the safety system Startup the flat steel sheet.
* Startup the skin pass mill.
* Startup Steels steel pickling line.
* Startup Flat steel Service center, three lines.
* Maintain Overhead cranes - Hyundai / Mores.
* Startup ARP (Acid treatment plant and bring it back to fresh acid).
* Troubleshooting Boilers ( USA manufacture ).
* Troubleshooting ABB drives.
* Troubleshooting Siemens drives.
* Lead Technical teams to maintain equipment and troubleshooting failures.
* Troubleshooting with mechanical team & Hydraulic team to found the root cause.
* Relocation many Junction box to reduce the breakdown because of accident.
* Re arrange the wiring inside the electrical cabinet & Re labeling the wiring and cable
for three lines ( Heavy cut to length - light cut to length- Slitting line
* Lead PM Piller in TPM program.
* Build team capabilities and develop teamwork spirit
* Motors overhaul.
* Help other section during big trouble & issue (electric furnace section).
* Technician
Lipton Company (Unilever Egypt Alex ) ( 1998 - 1999 ).
* Trouble shooting on the filling machines & lighting system & glue unit &daying
unit.
follow the safety roles.
Responsibility for the electrical shift.
reduce the downtime.
Support the team to increase the production.
Train the team to increase the efficiency.
Share the knowledge with the team.
crate the idea to reduce the downtime.
1- Attend installation big Arc Furnce 160 tons.
2- modification to support the production increasing.
3- install and modify protection for all electrical components..........etc...