Jacob Abraham

- Design, Installation of Plumbing/ Drainage/ Firefighting system.
- Design of all kind of plumbing equipment designing like Pump sizing/tank capacity
sizing/filtration system sizing/ treatment system etc.,
- Preparation of Material Submittal, Method Statement, Shop drawing, Project Schedule
and planning.
- Coordination with Client and Main Contractor.
- Design of Pipe sizing, Pump head calculation for water pump, Domestic transfer Pump
and Booster pump Head Calculation, water tanks calculation, design of septic tank,
water supply and drainage pipe sizing.
- Monitoring day to day work activities and follow with Main contractor for the inspection
as per approved shop drawing.
- Verify quantities and specification of the materials before installation.
- Supervised all CAD design work.
- Conducted equipment and material testing in compliance with all relevant codes and
specifications.
- Installed and tested water and sewage lines for commercial buildings.

Responsible for the planning and maintenance of heavy earth moving equipments,
crusher and machineries in stone mines.
- Checking the daily maintenance report of equipments, crusher and machineries.
- Preparing the maintenance program daily and weekly for equipments, crusher and
machineries.
- Analyzing the expense per hour and the productivity of each equipments, crusher and
machineries.
- R&D for improving the life of wear parts.
- Erection and commissioning of crushers.
- Planning of Heavy equipments and trucks for mines operations.
- Handling purchase and negotiation with the suppliers
- Spares planning and budget preparation.
- Certifying the contract bills and purchase bills.
Achievement
o Improved the quality of plastering sand and concrete sand.
o Increased the production of the plant by 30%.
o Customized production according to the market requirement.
o Received ISO 9001:2015 certification for quality management system standards.
o Implementing new system in plant to improve the productivity and health of the
machineries.
o By preventive Maintenance reduce the downtime of heavy equipments.
o Cost analysis of crusher, heavy equipments and DG.
IN ADDITION
I was being consulted by companies for: -
* Advance cost planning and estimation for the projects.
* Minimum approvals and documents required for quarry and factory.
* Negotiation with the equipment and machinery suppliers.
* Supporting for the erection and commissioning of the factory.
* Arranging staff and operators for the Factory.
* Planning for the minimum stock to be maintained in the store

Action on delay analysis of equipment’s timely, to minimizing unplanned down time,
anticipating solve problems in a timely manner, and to identify opportunities for
improvement.
- Execution of preventive maintenance schedule to increase machine up time.
- Execution of periodic maintenance plan as per planning.
- Execution of Shut down maintenance by arranging proper spares and resources.
- Maintain proper inventory of identified Critical spares for operating machines to keep
machine down time under control.
- Knowledge about Material Utility Equipment. E.g. Crain, D.G, Crushers, vehicle,
excavators (wheel & Chain mounted), Etc.
- Keep Machine history of all critical activities.
- Introduced 5S.
- Handling purchase and negotiation with the suppliers.
- Man Power Training & deployment. Day to day activity planning.
- Technology assessment/selection.
- Contract negotiation support.
- Develop overall project execution plan.
- Support owner with reviewing existing and new project scopes.
- Conduct independent evaluation for owner sites.
- Create predictability for cost & schedule.
- Develop a high reliable team to manage complete operations with or without contractor
support.
- Identify training related programs for in-house owner’s team to be prepared for worst
case scenarios.
- Managing the Quarry operations and the material supply management.
- Managing security onsite.
CONTRACTOR MANAGEMENT
- Contractor management - prepare day to day activity schedule for contractor.
- Review contractor work progress and quality of work done.
- Ensure contractors do not lapse on work schedules; they need to complete all their
given tasks.
- Review costs associated with works performed by contractor group.
- Manage shift for contract workers, get maximum output from contractors.
- Calculate per ton contribution from contractors on maximum profit / productivity for
owner group.
Achievement
o Improved the quality of plastering sand and concrete sand.
o Increased the production of the plant by 40%.
o Developed wear liners in CDE Asia dry air classifier by cutting down the cost of spares
by 60% and doubled the life of the spares.
o Improved the life of tip set and cavity plates of VSI by 10000 Tons more.
o Introduced store and purchase systems

Responsible for the maintenance of 7 crusher plants and 3 tea factories and organic
manure factory.
- Handling the engineering workshop and automobile workshop.
- MS fabrication of crusher machineries and parts (mainly Dry air classifier).
- Reconditioning of crusher, vehicle and excavators parts. (Bearing seat, pitman, toggle
plate, moving and fixed bed of jaw crusher, excavators arm bushes, vehicle body work.
- Erection and commissioning of crushers.
- Maintenance of heaters and hot water generators (tea factory).
- Inspection of crusher and tea factory and preparing the visit reports.
- Auditing of factory stores and machineries.
- Monthly trial balance verification of vehicle, heavy equipments and crushers.
- Co-ordination of purchase with the production site.
- Responsible for quality assurance and quality control.
- Follow good manufacturing standards.
- Ensure the overall equipment efficiency over 80%.
- Resource planning and spare parts management.
- Preparation of annual maintenance schedules.
- Proactive identifying areas of breakdown bottleneck and taking steps for rectifying the
same.
- Critical analysis of breakdown and preventive action

Handling design and drawing in AutoCAD of ETP & APC plants.
- Preparing P&I Drawings, Layout Drawing, Fabrication Drawings and Part Drawings.
- MS and FRP fabrication.
- In charge of all Quality Control activities.
- Allocation of job for QC inspector.
- Maintaining QC records and documents.
- Traceability of materials with respect to design for the receiving material like pipes,
flanges, elbows, ms sheets etc for the ETP and APC.
- Visual welding inspection of various materials.
- Offering inspection to client witness the fabrication process stage by stage.
- Painting inspection and inspection reports (epoxy painting).
- Preparation of documents to transfer fabricated equipments.
- Erection and commissioning of ETP & APC plants

Assisted in Designing, drawing and erection of pipelines (RRSL project for a flow
laboratory).
- Involved in testing and calibration of flow products (valves, control valves and flow
meters).
- Responsible for the arrangements of pipe line setup for water testing of valves.
- Assisted the maintenance team.
- Resource planning and spare parts management.
- Quality control (inspection of pipelines and its dimensions) and housekeeping