Maintenance process & Automation Engineer
Al Bayader internationals
Total years of experience :6 years, 10 Months
• Expertise in troubleshoot various types of machineries, specifically in the paper, plastics, printing, packaging and thermoforming machines which involve systems such as programmable, electrical, electronic, pneumatic and hydraulic systems.
• Proposing and implementing the Latest Industrial Development Projects like Energy Management System, CMMS, Oil Filteration System & Solar System Projects.
• Hands on Experience for Designing and making new automatic conveyor sytems (Includes PLC, HMI Programming) for the operational lines which can reduces manpower costs and increase the efficiency of the system.
• Responsible for the proper installation of New Machines, ensuring they are set up to operate efficiently and safely.
• Diligent in Troubleshooting of PLC, VFDs, PID Controllers, Motors, Sensors, Encoders & Electrical Field Instruments.
• Proficient in performing routine maintenance on Air compressors and Chillers.
• Plan and execute Machine Load Calculations to ensure that our production processes run smoothly without overloading electrical systems.
• Conduct Transformer Load calculations to determine appropriate transformer sizing and capacity for the equipment, ensuring optimal performance and safety.
• Design & Implement New Machine Control Systems including various types of PLC, HMI, VFD and Servo Systems.
• Keep backups of all Machineries PLC programs for future maintenance purpose.
• Maintain accurate records of maintenance activities, machine manuals, and electrical schematics as per the SOP & ISO Standards.
• Prepare Weekly, Monthly, Yearly, Preventive, Corrective, Predetermined Maintenance checklists, Breakdown lists & Report Etc.
• Collaborate with other departments to ensure that production processes are compatible with business goals and objectives.
• Identify areas for improvement and implement changes to increase productivity, reduce costs and improve quality.
● Developed, analyzed & Reviewed PLC, HMI, SCADA Using Ladder Logic & Functional Design Specification.
● Configuring and Fault analysis of DCS, PLC, SCADA RTU, PROFIBUS & Different types of Communication Protocols, Analyzers & Controllers.
● Design & Implement New Machine Control Systems including Various Types of PLC, HMI, VFD & Servosystems.
● Diligent in Troubleshooting of PLC, VFDs, PID Controllers, Motors, Sensors, Encoders & Electrical Field Instruments.
● Scheduled Maintenance Activities including Preventive & Repetitive maintenance Functions in order to improve Output Performance.
● Installation and Maintenance of Panel Boards, Transformers, VFDs And Pneumatic Systems.
● Performed In-depth electrical Acceptance Testing of completed Hardware including Confinuity & High Potential Isolation Testing.
● Inspected Completed Installation to Observe Operations and Verify Confirmance to Design & Equipment Specification.
● Monitored Manufacturing Operations of Electrical Devices for Compliance with Safety Protocols.
● More Sapient on SAP which Involves Maintenance Management.
● Capable of Learning New Techniques & Technologies As they are Discovered.
● To check major electrical parts, Digital Intercom System (DIS) and navigation system of tankers using in Indian Army according to ATP and PTP documents.
● Actively involved in testing and troubleshooting systems and PCBs as per acceptance test procedure that meets the military standard requirements.
● Expertise in handling instruments like Analog and digital multimeter, audio analyzer, signal analyzer, power supply (AC and DC) and IR and Dielectric meter.
● Experience in Automated Test Center, Environmental testing of equipment in climate chambers, vibration machines and EMI/EMC Labs.
● Estimation, tendering, and supervising towards the electrical systems.
Responsibilities included preparing preliminary cost estimates of projects. Researched and evaluated subcontractors based on price quality, selection, service and support.
Selected in “INTERNATIONAL ELECTRICAL AND ELECTRONICS MANUFACTURING ASSOCIATION-2016" and received “Special Mention Award”
PONDICHERRY POWER CORPORATION LTD: Gained knowledge and experience on the process of combined power plant (Gas and Steam) generating 32.5 MW of electricity. 22.9 MW from the gas turbine and 9.6 MW from the steam turbine are generated and some powers are distributed to 11 KV legal to industries. Rest of the power is exported to 110 KV feeders to substation