Electrical Maintenance Manager
Total des années d'expérience :30 years, 5 Mois
El-Khayyat Red Bricks-
. Enable to help analyze to avoid frequent overcooked Red Bricks product from the Kiln, increase capacity, avoided frequent wet bricks by increasing gas velocity as well as hot gas needed in drying bricks process by study and implementations especially after the repositioning of temperature sensors and pressure sensors and other electrical and instrumentation controls
•2. Implement usual maintenance of electrical motors by upgrading of protective devises, vibration severity analysis, lubrication quantity application on electrical motors and control reconditioning
•3. Study and implement power quality management to avoid nuisance to the process operation
Cement Plants local and abroad:
•Enable to basically help increase the capacity of the GEBR. PFIEFFER -Raw Mill as well as the Kiln production capacity thru a self-study on electrical and instrumentation process for Gas Flow system and directly implement corrections. Do continuous improvement until it is successfully true beneficial from the possibilities of studies being submitted to reduced Kiln Shell frequent Hi-temp, Clogging at Smoke Box, Increase VRM capacity by reduction of reject materials, increase the efficiency of the Electrostatic Precipitator and others.
•Study why mechanical do frequent alignment on Kiln Tires and implement then implement the importance of Hydraulic Thrust Mechanism for Kiln movement via hydraulic pressure automatic function.
•Power Plant erection and design includes Load Management system study and implementation
•Introduce to the host operation personnel via explanatory behavior of the electrical indicating parameters, and the gas flow effect, thus a correction from mechanical side repair being imposed in order to correct also the Gas Deviation Factor.
•Preventive and corrective maintenance management approach in the instrumentation and mostly in the electrical side that are usually affected by the process and mechanical operating condition.
•Assessed Cement Mill Process Operation- Gas flow analysis, suggest and enable the production side to increase capacity and coordinate by computing grinding media volume in the first compartment and explain other effects like fluctuation of load amperes and gasses.
•Electrical and Instrumentation- Preventive/Proactive maintenance management system
•Electrical and Instrumentation shutdown maintenance management
•Formulate and implement ISO 2372 standard that specifies the RMS vibration velocity limits on a basis of machine horsepower ratings
•Plant Quality Management representative in ISO 1901:2008 documentations-to enhance customer satisfaction in supplier-customer relationships(Internal and External)
•Yearly maintenance schedule like calibration for electrical and process instrumentations that involved EMS, and Operational safety in terms control function integrity. Yearly instrumentation and Electrical maintenance scheduling based to CBM inspection feedback reports
•Continuous planning and development management, optimized TPM-Total Productive Management thru employee empowerment to achieve a total quality management.
•Management committee for immediate implementation of ideal plant equipment optimal operation
•Power system quality management strict implementation due to nuisance tripping of the plant equipment as there were transient High-Voltage increase when a certain load of two Megawatts to three Megawatts among five of departmental load stopped operation
a. Main task to calibrate Kiln Feed system upon analysis of a year of operation no clinker formed-due to over feed of material
b. Second task to calibrate process instrumentation due to high deviations of process parameter references
c. Third task to calibrate 6KV switchgears and 6KV motor protective relay system using innovative techniques due to all were in nuisance tripping
d. Adjustment Setting parameters of process fans VFD and Soft starters due to abnormal operations
a. Review electrical design for cement plant clients of prospective projects local
b. Review electrical design for international cement plant clients
c. Documentation and filing and indexing electrical design plans
d. Conduct plant visit and project proposal assessment
e. Create pre-hand electrical designs prior to computerized drawing
f. Prepare building permit is an official approval issued by the local governmental agency to proceed with a construction or remodeling project property. Intended to ensure that the project plans to comply with local standards
Conduct studies on process fans and adjust desired parameters to optimize operation
•Conduct study and exemplify the important role of Hydraulic Thrust Mechanismfor Kiln axial movement-in automatic
•Condition base monitoring of electrical control system
•Condition base monitoring on electrical motors LV and MV( 6KV)
•Prospected as- Plant Maintenance Manager but refuse this time due to reality of not regularized employment even almost a year of working
Electrical Installations, control designs and electrical protection calculation: Various assignment in the Philippines for Cement Plant expansion projects during Phinma Management ( 1. Mother Plant-Solid Cement 1990-1992 including Generating Plant back-ups 2. Bacnotan Cement-La Union 1993 3. Davao Union Cement 1996 )
•1996 after a various project assignment and a succession leading to testing and commissioning and several modifications administered to Davao Cement Corporation prospected to become a
Installation of control system conduit pipe layout cable traying, testing and commissioning of control system.
•Process control and instrumentation installation and layout
•40 MW- MANgenerating plant installation
•Testing and commissioning of electrical and instrumentation controls in catalytic process
•Direct burial cable layouts: Excavation, Sand Bedding, Middle Trench Cabling layout, Protective sand bedding and backfilling of excavated soil leaving 300mm above ground level
Foreclosure of Island Cement Corporation)
•Conduct troubleshooting of electrical control system
•Repair and maintenance of electrical motors LV and MV motors
•Modification of electrical wirings to adapt safety requirement practices
Wiring and installation of marshaling cabinet to automation control
•Cabling, cable traying for electrical motors and instrumentations
•Installation of Gamma Probes and signal transmitters for Coal Silo level monitors
•Installation and wiring of process instrumentation ( pressure transmitters and temperature transmitters, coal mill hydraulic control system )
•Testing and commissioning of the entire Coal Conversion project prior to turn-over of the project
Conversion projects in the Philippines-Fuel Process and control system exposure( Floro Cement, Iligan Cement, Island Cement and Bulacan Nur Sagaray Cement plant)
courses: Finish -Bachelor of Science in Electrical Engineering