QA Manager
Drytech proccesses (I) Pvt. Ltd
مجموع سنوات الخبرة :12 years, 7 أشهر
Review and development of SOP for hygiene, quality process, artwork process.
•Establishing manufacturing quality standards (SOP, GMP) methods and procedures on shop floor. Preparation of Documentation such as SOP, System Manual, Process Manual, Recording Formats, OPRP, RM, PM & Finished goods Specifications.
•Representing the company during factory audits for ISO, FSSAI, FSSC.
•Directly responsible to develop and implement a corrective action program in response to quality audits and Internal Quality Audit reports.
•Responsible for providing technical information regarding the products to the customer.
•Handling of customer complaints, providing the RCA and CAPA to the customer.
•To review label artwork and to scrutinize it as per the regulatory compliance (FSSAI, UK, USA, GSO).
•Review and modification of FSSAI License as and when required.
•Conducting new vendor audit for on boarding & existing vendor audit on regular basis for vendor improvement
•Provide technical support and direction to the plant to address customer complaint corrective actions and audit corrective actions.
•Planning & conducting training programs for associate & vendor staff on food safety, product standards, personal hygiene, basic food hygiene, GMP, 5S.
•Ensure regulatory & statutory compliances.
Monitoring and responsible for entire quality of beverage production and shop-floor activities.
•Establishing manufacturing quality standards (SOP, GMP) methods and procedures on shop floor. Preparation of Documentation such as SOP, System Manual, Process Manual, Recording Formats, OPRP, RM, PM & Finished goods Specifications.
•Representing the company during factory audits for ISO, FSSAI, FSSC.
•Upgrading company’s food safety system as per new FSSAI rules and FSSC 22000 and keeping record of the same.
•Member of the Food Safety Team (Food Safety team leader) for FSSC:22000 certification of plant and maintaining documents for it.
•Responsible for implementing and reviewing Food Safety and Quality Management system.
•Managing and overseeing maintenance of food quality and safety programs including: Good Manufacturing Processes (GMPs), Sanitation, Personal Hygiene, Environmental Monitoring, Hazard Analysis and Critical Control Points (HACCP), Allergens
•Overseeing training and management of workers, food handlers, contract workers, Stake holders and management for GMP/GHK, food safety, types of hazards, personal hygiene, cleaning and sanitizing SOP, process SOP.
•Supervise process, workflow, and ensure upholding of quality and food safety.
•Directly responsible to develop and implement a corrective action program in response to quality audits and Internal Quality Audit reports.
•Handling & solving all the non-conformance activities and developmental work with respect to Food Safety.
•To monitor the health condition of food handlers and to arrange medical examination or suspension of work where necessary
•Redressal of Customer Complaints by investigating through root cause analysis.
•Responsible for approval and rejection of Raw materials and finished goods.
•Update RM Specification in standard formats and timely follow-up for required checklist form supplier.
•Timely approval of new supplier samples for developing new vendors.
•Meeting frequency for Internal Quality Audit and monitoring closures.
•Provide technical support and direction to the plant to address process improvements and customer complaint corrective actions.
•Label artwork review and update as per the legal metrology and FSSAI guidelines.
•Responsible for coordination with laboratories for nutrition labelling, shelf-life testing, water testing as per specification and yearly regulatory requirement.
•Manage the plant Quality department within budget.
Conducting Internal Audit for QMS (ISO9001), FSSC (ISO22000), EMS (ISO14001), HACCP, GMP, etc.
Handling the complaints raised by the customer, and to provide them technical feedback regarding the raised concern.
Issuing non-conformance report (NCR) to the packaging and raw material suppliers for any deviation in the material being supplied.
Carrying out monthly CCP verification for all the products produced and yearly verification and validation of the HACCP documents of existing products and prepare HACCP validation documents of new products.
Conducting weekly Quality and Food Safety audit for Staff Mess Hall and restaurant.
Conducting weekly GMP audit for the factory and warehouse premises. Alongside preparing the report and follow up the CAPA for the same.
Ensuring that proper hygiene and GMP is being maintained in the plant / factory premises.
Ensure FIFO and GWP is maintained.
Develop and update packaging material specifications with coordination with the suppliers.
Provide training to the technicians for the packaging material inspections to be carried out.
Maintaining the composition parameters within the specified and desired limits for smooth operation of the plant.
Making certain that all products and production processes excel in quality standards; worked in close coordination with other managers and departments to ensure the same.
Managing development & implementation of goals, policies, procedures and system pertaining to QA/ QC; preparing and releasing monthly Quality Review Reports.
Coordinating with all other departments for stable operations of the plant.
Developing a framework of quality standards, procedures & systems and overseeing smooth implementation.
Carrying out line assessment and validation trials for the new packaging material provided by the purchase and procurement department and compare their physical parameters to the existing and also providing feedback regarding the run ability and approval of the materials.
Scheduling of calibration of the PMO plants along with the maintenance department.
Integrating pest management -Demarcation of defence lines, determination and use of pest control instrument (glue traps, RBS, Spray guns etc.) categorization and use of pesticides.
Carried out daily production planning according to the sales order and the stock in the store.
Ensuring hygiene and GMP of plant and workers, carrying out proper CIP of machines.
Supervising the activity of the workers and motivating them for providing better output.
Monitoring production filling process and meet the daily output required.