Functional consultant (PP MODULE)
M/s precot Mills Ltd
Total years of experience :46 years, 1 Months
Organization: M/s precot Mills Ltd.
(Technical Division)
Designation: Functional consultant (PP MODULE)
Precot is a ISO -Certified Textile company, producing yarn @ fabrics since 1967.It has nine units, Which were all SAP R/3 (4, 7) installed.Various Modules implemented here are PP, PM, QM, SD, MM, CO and FI
Production planning: ❖ Master data
❖ SOP, Demand Management
❖ MPS/MRP
❖ Production Orders
❖ Capacity planning
❖ Variant Configuration & Batch Management
❖ Process Management
❖ MTO/MTS Configuration
As a functional Co-ordinate for Production Planning
Material Master: Configuration of materials & their different views, Material types
❖ Bill of Material: Configuration of BOM, Single level BOM, Variant BOM & Multiple BOM.
❖ Work Centers: Configuration of Work Center, Capacity data, Capacity Categories, Available Capacity, Formulas, Customizising parameters.
❖ Routings in R/3: Configuration of routings, Sequences, Operations
❖ Create PRT master data & attracting to the operations in roughting.
❖ Demand Management: Configuration of planned independent requirements, PIR indicators & CR indicators, sound knowledge of different planning strategies & their applications.
❖ Planning Orders: Configuration of planning order,
Scheduling, Availability Check, Goods movement,
❖ Material Requirement planning: Material Requirement planning, Master production scheduling, Consumption based planning,
❖ Sales and operation planning: Purpose, Planning methods, Transforming SOP data to demand management.
Declaration: I here declare all the above details are true to the best of my Knowledge.
Place: Coimbatore, India Rajakittu.K.R
DATE:
Sri jai sakthi textiles Coimbatore 2009 Till Unit incharge
Professonal Summary
Over Twenty Years of work experience in spinning Mills includes Good Technical Skill, Analyzing capacity and Good Leadership quality. Hands on Experience in spinning Machinery ranging from below room to spinning. Serving in spinning mills of 60000spindles etc.having through knowledge in cotton and synthetic.
Certification and Training programe
❖ Training program from LMW for BLOW ROOM to RINGFRAM
❖ Training program from TRUMAC for Carding
❖ Training program from REITER for drawing for drawing
❖ Training program for TPM & TQM
Precot Mills Ltd corporate office coimbatore 2004 2009 Production planning for spinning, dyeing, costing, through ERP system
Precot mills Ltd A unit, Palaghat 1996 2004 Production incharge
❖ Training program for ISO 9000 - 2000 standards
❖ Training on windows operating system and MS Office
❖ Known as Team Builder, Trouble shooter target achiever and aggressive in work approach in work approach for given targets.
Work Achievements
❖ Improved production efficiency from 92% to 95% by improving of good atmospheres.
❖ Improved the Spinning utilization from74% to 76% by reducing of comber waste without affecting the yarn quality.
❖ Reduced the quality complaints from 7% to & 6% by reducing of comber waste without affecting the yarn quality.
❖ Reduced the spinning waste from 2.2% to 1.8% by improving of working condition.
❖ Reduced the stores inventory from 10 lacks to 8 lacks for 60000 spls. By introduced with just in time.
❖ Reduced the unit per KG from Rs.4.5 to 4.2 by adopting with energy saving implementation of various places.
❖ Maintained without labor shortages and runes the plant. having good negotiations skills.
Precot Mills Limited unit-A- Kanjikode west, Palakad
❖ Looked after all the activities of 60, 000 ring yarn spindle unit
(cotton combed yarn)
❖ Project planning and installation of all machineries.
❖ Production planning and excuting.
❖ Cost saving in all areas.
❖ Waste management and Yarn realization.
❖ Trouble shooting and quality correction experience
❖ Process fine tuning in all type of cotton (local and imported)
❖ Energy saving Implementation in all departments.
❖ Zero breakdown maintaining in all departments
❖ Maintenance of ISO & 5s System.
❖ Continuous Quality monitoring in Process.
❖ Work method Implementation.
❖ Annual Maintenance schedule preparation and follow up.
❖ Annual Budget preparation for maintenance.
❖ Follow up the activities of HR, stores, Cotton, Packing, quality, Electrical and Humidification.
SYSTEM EXPERIENCE
SAP EXPERIENCE: 4yrs
Kwality spinning mills, pollachi 1991 1996 Production supervisor
HSC in 1989 from N.A.Annapparaja Memorial higher secoendry school At Rajapalayam TECHNICAL QUALIFICATIO
S.S.L.C. IN 1987 From Sri Renugha Hindu High School - W.pudupatti