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Rahul Angre, Principal Process Engineer

Rahul Angre

Principal Process Engineer·Petrofac

United Kingdom

Bachelor's degree, Chemical Engineering

Work experience

Total years of experience: 16 years, 6 months

Principal Process Engineer

June 2014 - June 2016

Petrofac

London, United Kingdom

June 2014 - June 2016

BP RUMAILA PHASE 1 SOUTH (FWKO) PROJECT - ROO - Iraq

The Rumaila oilfield is experiencing increased water production as the field matures. The existing processing facilities across the Rumaila oilfield are designed to manage small volumes of water through the use of electrostatic coalescer separators, but these are designed to manage oil polishing rather than bulk water removal.
The Free Water Knockout project has been initiated across 4 degassing stations in the South to install 3 phase separation at the front end of the process to remove water before it enters the existing facilities.

The detailed design scope includes all engineering pertaining to the tie-in, hook-up, integration and installation of;
The FWKO flowlines running from the existing process to each FWKO vessel package.
The crude outlet lines running from each FWKO vessel package /crude outlet manifold to the existing process.
The Basrah Gas Company (BGC) gas export line and fuel gas line running from each FWKO vessel package.
The produced water line running from the produce water manifold to the PWD skid.
The instrument air line(s) from the existing instrument air system to PEG’s packages.

Worked in the capacity of Area Lead for two Degassing Stations, (Janubia and Markezia)
Activities underway for progression of the project are:
Preparation of PFDs and P&IDs (Construct and Destruct) for both sites.
Reviewing Line list and Tie-in list for both sites.
Reviewing system design calculations and sizing reports; Hydraulics, Control Valve, Relief Valve sizing.
Participate in safety reviews, such as Hazid, Hazop, LOPA etc.
Regular interaction with other engineering disciplines and project management.
Liaising with Client for various discussions and coordinating.
Company industry:
General Engineering Consultancy
Job role:
Oil and Gas

Principal Process Engineer

January 2014 - January 2016

SUMMARY

United Kingdom

January 2014 - January 2016

Seventeen years of experience in Oil and Gas (Offshore, FPSO and Onshore), Petrochemical,
Fertilizer, Sulphur Recovery, AGRP unit process design and development (FEED and detail design)
and Precommissioning / Commissioning and Start - Up activities.
Oil and Gas experience includes Offshore Gas plant facilities, Gas Oil separation Units
(Onshore), LNG storage and Regasification terminal and utility units, extraction of C2/C3 from LNG
involving separation and storage and utility units, Sulphur recovery unit including Acid gas
enrichment and Tail gas treatment units. Amine treatment unit includes treatment of Feed Gas &
Condensate for removal of H2S /CO2 using proprietary Amine. Petrochemical experience includes
ethylene process, butadiene extraction & storage. Fertilizer experience includes Ammonia / Urea
generation and storage using patent technologies, Methanol generation and storage.
Company industry:
Other Business Support Services
Job role:
Engineering

Senior Process Engineer

March 2013 - June 2014

WorleyParsons

London, United Kingdom

March 2013 - June 2014

Yibal Khuff FEED - Central Processing Facility - Petroleum Development Oman, Oman
The comprehensive project scope includes development of wellheads, RMS, flowlines/trunklines, a Central Process Facility (CPF) and a Power Plant. The CPF itself includes: liquid handling, gas treatment, sulphur recovery, utilities and sulphur blocking. The treated gas will be exported into the Oman northern gas network and the oil will be tied into the existing main oil export line (MOL). Due to the sour nature of the fluids being processed, elemental sulphur will be produced as a by-product.
This project scope includes designing of Acid gas Enrichment Unit, 2x65% Sulphur Recovery Unit (based on Shell’s Modified Claus reactor design technology), common Sulphur Degassing and Incinerator facilities with common Sulphur Pouring and Blocking area.
Worked as Area Lead Process Engineer on the Sulphur Recover Unit.
The Sulphur Recovery Unit consists of two identical modified Claus Units in parallel (2X65%) with two catalytic stages with common degasser and incinerator with a minimum Sulphur recovery unit efficiency of 99.9% producing 215 tonnes/day of elemental Sulphur.
The activities completed during the period are listed as below;
 Involved in preparation of Process Flow Diagrams (PFD), Piping and Instrumentation Diagram (P&ID), Process Safety Flow Schemes (PSFS) and Isolation Flow schemes.
 Performed detailed calculations and reviewed deliverables such as equipment sizing, system hydraulics, relief valve sizing and equipment data sheets
 Regular interaction with other engineering disciplines and project management.
 Liaising with Client for various discussions and coordinating, actively involved in detailed design reviews, Design and Engineering Manual (DEM) reviews.
 Represented the process group in Safety review such as HAZOP, IPF (SIL) and Bow Tie Analysis.
 Checking and approving process deliverables.
Company industry:
General Engineering Consultancy
Job role:
Oil and Gas

Principal Process Engineer

January 2013 - January 2014

United Kingdom

January 2013 - January 2014

Conceptual Study: Amine Reclamation, JV Gas Project - Algeria
The study involves installing a permanent Amine reclamation package using Vacuum Distillation
technology to purify (reclaim) the contaminated aMDEA from impurities such as heat stable
Amine salts, and the primarily glycol carried over from upstream TEG dehydration unit.
BASF supplied proprietary aMDEA is used as a solvent in the AGRU installed at the Krechba Site
in Algeria.
Activities completed for progression of the study are;
* Collect and appraise information related to the process which is contaminated.
* Explore potential suppliers of Vacuum Distillation technology
* Preparing block flow diagram and process functional specification
* Hold technical discussion with suppliers.
* Timely reviews with Client on the selected supplier technology
* Prepare Utility Load list, Equipment list and Process flow diagram.
* Conclude the study by issuing detailed study report covering, observations, quoting
* Recommendations and conclusion.
Job role:
Engineering

Principal Process Engineer

January 2012 - January 2013

RIALTO ENERGY LTD

United Kingdom

January 2012 - January 2013

The activities completed during the period are listed as below;
* Involved in preparation of Process Flow Diagrams (PFD), Piping and Instrumentation
Diagram (P&ID), Process Safety Flow Schemes (PSFS) and Isolation Flow schemes.
* Performed detailed calculations and reviewed deliverables such as equipment sizing,
system hydraulics, relief valve sizing and equipment data sheets
* Regular interaction with other engineering disciplines and project management.
* Liaising with Client for various discussions and coordinating, actively involved in detailed
design reviews, Design and Engineering Manual (DEM) reviews.
* Represented the process group in Safety review such as HAZOP, IPF (SIL) and Bow Tie
Analysis.
* Checking and approving process deliverables.
Job role:
Engineering

Senior Process Engineer

January 2007 - January 2012

WorleyParsons

United Kingdom

January 2007 - January 2012

Define project scope includes designing of two gas processing trains of 2 x
17MMSm3 per day (2 x 600 MMscfd) export gas, each processing train consisting of;
* Gas Processing (H2S polishing unit, Dehydration and Hydrocarbon dewpointing unit)
* Condensate Processing (MP Separator and Desalter)
* Produced Water Processing (Produced Water Separator)
* Condensate Stabilisation Unit
Facilities common to both trains include the following;
* Slug Catcher
* Gas Processing ( Sales gas export system)
* Condensate Processing (Condensate storage and export)
* Utilities
The activities completed during the period are listed as below;
* Review of BP ETPs and developing ETP review documents for system such as Relief
and depressurisation, Overpressure Protection, Hydrate and Wax Management, Inert
gas, Plant and Instrument Air.
* Reviewing system P&IDs, preparing system design basis calculations, preparing
datasheets.
Company industry:
General Engineering Consultancy
Job role:
Engineering

Senior Process Engineer

January 2001 - January 2007

Toyo Engineering India LTD

India

January 2001 - January 2007

Company industry:
General Engineering Consultancy
Job role:
Engineering

Area Engineer

January 2000 - January 2001

Enron (India) LTD

India

January 2000 - January 2001

LNG Storage and Regasification terminal
Scope included extensive training programme on LNG specific plant operation from LNG
expatriates and work as an Area Engineer as a part of operation team.
* Also involved in activities such as Pre Commissioning of utilities, pressure tests, and hydro
testing of LNG storage tanks.
Job role:
Engineering

Principal Process Engineer

-

United Kingdom

-

Worked in the capacity of Area Lead for two Degassing Stations, (Janubia and Markezia)
Activities underway for progression of the project are:
* Preparation of PFDs and P&IDs (Construct and Destruct) for both sites.
* Reviewing Line list and Tie-in list for both sites.
* Reviewing system design calculations and sizing reports; Hydraulics, Control Valve,
Relief Valve sizing.
* Participate in safety reviews, such as Hazid, Hazop, LOPA etc.
* Regular interaction with other engineering disciplines and project management.
* Liaising with Client for various discussions and coordinating.
Job role:
Engineering

Senior Process Engineer

-

Worley Parsons

United Kingdom

-

Yibal Khuff FEED - Central Processing Facility - Petroleum Development Oman,
Oman
The comprehensive project scope includes development of wellheads, RMS,
flowlines/trunklines, a Central Process Facility (CPF) and a Power Plant. The CPF itself includes:
liquid handling, gas treatment, sulphur recovery, utilities and sulphur blocking. The treated gas
will be exported into the Oman northern gas network and the oil will be tied into the existing main
oil export line (MOL). Due to the sour nature of the fluids being processed, elemental sulphur will
be produced as a by-product.
This project scope includes designing of Acid gas Enrichment Unit, 2x65% Sulphur Recovery
Unit (based on Shell's Modified Claus reactor design technology), common Sulphur Degassing
and Incinerator facilities with common Sulphur Pouring and Blocking area.
Company industry:
Oil & Gas
Job role:
Engineering

Senior Process Engineer

-

Worley Parsons

United Kingdom

-

Page 6 of 10
* Preparing weekly and monthly progress reports.
* Liaising with Client for various discussions and coordinating.
* Chaired the detail design review meetings, represented the process group in Safety
review such as HAZID, HAZOP, LOPA.
* Checking and approving process deliverables.
Company industry:
Oil & Gas
Job role:
Engineering

Area Lead Process Engineer

-

Kuwait National Petroleum Company

Kuwait

-

Page 7 of 10
Diagram (P&ID), Process Safety Flow Schemes (PSFS).
* Involved in detailed calculations like equipment sizing, hydraulics, relief valve sizing and
equipment data sheets.
* Also involved in various study works involving Gas Plant sizing, Dew pointing
Specification Study and subsequent report preparation and checking.
Company industry:
Oil & Gas
Job role:
Other

-

RLNG Feed

India

-

Project scope included preparation of process design package, FEED package, simulation using
Pro/II and EPC scope based on patented COREFLUX process.
* Lead and supervised the detail engineering team with activities such as equipment sizing, plant
hydraulics, control valves and relief valves sizing, equipment specifications, instrument data
sheets, development of P&ID's and UFD's.
* Involved in preparation of Pre Commissioning and Commissioning procedures / manuals, ESD
and control philosophy, Cause and effect philosophy, DCS interface.
* Lead design review, PFD and P&ID reviews. Participated in capacity, risks, HAZID and HAZOP
workshops.
Sohar Methanol Project, Sohar, Oman
Project scope included detail design of Methanol generation (3000 t/day) and storage. The plant
employs Johnson Matthey's Low Pressure Methanol Process incorporated with TOYO's
proprietary MRF-Z® Reactor for methanol synthesis, and TOYO's steam reforming and syngas
generation technology is employed to make syngas as feedstock to the Low Pressure Methanol
Process.
Activities completed during the execution of detail design phase were system hydraulics, equipment
specification, P&ID development, line schedule and reviewing vendor documents.
Job role:
Other

-

Butadiene Extraction Plan

India

-

Scope included detailed process design of Butadiene extraction.
* Involved in P&IDs development, system hydraulics, pressure balance calculations, equipment
sizing and specification, control valve and relief valve sizing,
* Also involved in preparation of DCS interface, Pre Commissioning procedures and drawings
and reviewing mechanical equipment vendor drawings.
Job role:
Other

-

Petronet LNG LTD

India

-

Project scope included detailed process design & Pre Commissioning / Commissioning of LNG
Regasification terminal.
* Performed detailed process design of LNG Storage and Regasification terminal and utilities.
* Also involved in Pre Commissioning / Start up of process plant: Unloading arms, LNG storage
tank, cryogenic in-tank & send out pumps, BOG compressors, Shell & Tube vaporizers and
utility section: Plant & Instrument Air system, Nitrogen generation system, Industrial & Potable
water system, Fire water system, Chemical dosing system.
Company industry:
Oil & Gas
Job role:
Other

-

Zuari Agro Chemicals LTD

India

-

Project scope included detail design of Urea generation (1, 140 metric tonnes per day) and storage.
The plant employs Mitsui Toatsu Total Recycle - C Process having liquid ammonia and carbon
dioxide as feedstock.
Activities completed during the execution of detail design phase were system hydraulics, equipment
specification, P&ID development, line schedule and reviewing vendor documents.
Company industry:
Industrial Production
Job role:
Other

-

BASF

China

-

Project scope included activities such as developing P&ID's, line schedule and equipment and
control system data sheets as a part of FEED package for Acetic Acid / Acetic Ester unit.
Cabiunas Gas Processing Plant, Brazil
Processed re-vamp of main columns (demethanizer, deethanizer, depropanizer), pumps and other
units for capacity increase deliverables included: equipment evaluations, control valves sizing,
PFD's and P&ID's modifications.
Company industry:
Industrial Production
Job role:
Other

-

Alberto Pasqualini Refinary

Brazil

-

Performed detailed process design of Hydro treatment Unit. Scope included P&ID's development,
system hydraulics, pressure balance calculations, equipment sizing and specification, reviewing
mechanical equipment.
Job role:
Other

Education

University of Mumbai

January 2000

January 2000

Bachelor's degree, Chemical Engineering

India

,

University of Mumbai

January 1996

January 1996

Bachelor's degree, Chemical Technology

India

in

Skills

ACID

Expert

BALANCE

Expert

CUSTOMER RELATIONS

Expert

DESIGN

Expert

DOWNSTREAM

Expert

ENGINEERING

Expert

FUNCTIONAL

Expert

IDS

Expert

SYSTEM ARCHITECTURE

Expert

UTILITIES

Expert

Languages

English

Expert

Memberships

IChemE

Associate member

January 2008