Welding Inspector
GULF Steel Works
Total years of experience :18 years, 5 Months
Carried out the activities related to QC Department and supported heavy fabrication of Pressure vessel, Heat exchangers, structural and piping & static & rotatory equipment’s to achieve a quality goal and improvement in all stages
Study the Fabrication Isometric GA Drawing and Fabrication s per drawing
Instrumental in preparing documentations & maintaining the quality & inspection record (WPS, PQR, WQR, DPR, Mechanical Test Record)
As per WPS Performed material & NDT Inspection before welding (Cutting, Weld joint Preparation & Fit up, Pre-heat Check Material & Consumables) during welding (welding parameter, inter pass temp, process), after final (weld visual, final inspection, NDT inspection, PWHT, weld profile, etc),
Formulated Weld Map, updated & reviewed LHS and weekly reviewing welder performance
Accountable for reviewing Material Test Certificate (MTC) of raw materials, consumables, rolled section, plates, etc.
Oversaw the inspection of:
o Static equipment’s (Pressure vessel, Heat Exchangers, Columns, Tanks, Piping, Welding, inward materials)
o Electrode Baking, Pre-heat, Inter-pass Temp and PWHT controlling & inspection
Efficiently developed piping loop clearance document like fit-up weld visual report NDT report for hydro testing, water fill test, pneumatic test for nozzle pad in tanks, vessel, etc.
Adeptly prepared RFI reviewing & closing NCR and daily request for NDT coordination with client, vendor & TPI Deftly conducted weekly training of the welders on Welding
Carried out the activities related to QC Department and supported heavy fabrication of Pressure vessel, Heat exchangers, structural and piping & static & rotatory equipment’s to achieve a quality goal and improvement in all stages
Study the Fabrication Isometric GA Drawing and Fabrication s per drawing
Instrumental in preparing documentations & maintaining the quality & inspection record (WPS, PQR, WQR, DPR, Mechanical Test Record)
As per WPS Performed material & NDT Inspection before welding (Cutting, Weld joint Preparation & Fit up, Pre-heat Check Material & Consumables) during welding (welding parameter, inter pass temp, process), after final (weld visual, final inspection, NDT inspection, PWHT, weld profile, etc),
Formulated Weld Map, updated & reviewed LHS and weekly reviewing welder performance
Accountable for reviewing Material Test Certificate (MTC) of raw materials, consumables, rolled section, plates, etc.
Oversaw the inspection of:
o Static equipment’s (Pressure vessel, Heat Exchangers, Columns, Tanks, Piping, Welding, inward materials)
o Electrode Baking, Pre-heat, Inter-pass Temp and PWHT controlling & inspection
Efficiently developed piping loop clearance document like fit-up weld visual report NDT report for hydro testing, water fill test, pneumatic test for nozzle pad in tanks, vessel, etc.
Adeptly prepared RFI reviewing & closing NCR and daily request for NDT coordination with client, vendor & TPI Deftly conducted weekly training of the welders on Welding
Carried out the activities related to QC Department and supported heavy fabrication of Pressure vessel, Heat exchangers, structural and piping & static & rotatory equipment’s to achieve a quality goal and improvement in all stages
Study the Fabrication Isometric GA Drawing and Fabrication s per drawing
Instrumental in preparing documentations & maintaining the quality & inspection record (WPS, PQR, WQR, DPR, Mechanical Test Record)
As per WPS Performed material & NDT Inspection before welding (Cutting, Weld joint Preparation & Fit up, Pre-heat Check Material & Consumables) during welding (welding parameter, inter pass temp, process), after final (weld visual, final inspection, NDT inspection, PWHT, weld profile, etc),
Formulated Weld Map, updated & reviewed LHS and weekly reviewing welder performance
Accountable for reviewing Material Test Certificate (MTC) of raw materials, consumables, rolled section, plates, etc.
Oversaw the inspection of:
o Static equipment’s (Pressure vessel, Heat Exchangers, Columns, Tanks, Piping, Welding, inward materials)
o Electrode Baking, Pre-heat, Inter-pass Temp and PWHT controlling & inspection
Efficiently developed piping loop clearance document like fit-up weld visual report NDT report for hydro testing, water fill test, pneumatic test for nozzle pad in tanks, vessel, etc.
Adeptly prepared RFI reviewing & closing NCR and daily request for NDT coordination with client, vendor & TPI Deftly conducted weekly training of the welders on Welding
• Carried out the activities related to QC Department and supported heavy fabrication, structural and piping & static & rotatory equipments to achieve a quality goal and improvement in all stages
• Instrumental in preparing documentations & maintaining the quality & inspection record (WPS, PQR, WQR, DPR, Mechanical Test Record)
• Performed material & NDT Inspection before welding (Cutting, Weld joint Preparation & Fit up Pre-heat Check), during welding (welding parameter, inter pass temp, process), after final (weld visual, final inspection, NDT inspection, PWHT, weld profile, etc),
• Formulated Weld Map, updated & reviewed LHS and weekly reviewing welder performance
• Accountable for reviewing Material test Certificate (MTC) of raw materials, consumables, rolled section, plates, gratings, cladding sheet, etc.
• Oversaw the inspection of:
o Rotary (FBD PUMP, Motor, Hydro Coupling, CCW Pump, CEP, CTP and other Pumps & Motor, etc.) and static equipments (Condensate Storage Tank, LP Heater, Dearater, Condenser, PHE, THE)
o Electrode Baking, Pre-heat, Inter-pass Temp and PWHT controlling & inspection
• Efficiently developed piping loop clearance document like fit-up weld visual report NDT report for hydro testing, water fill test, pneumatic test for nozzle pad in tanks, vessel, etc.
• Adeptly prepared RFI reviewing & closing NCR and daily request for NDT coordination with client, vendor & TPI
• Deftly conducted weekly training of the welders on Welding
• Carried out the activities related to QC Department and supported heavy fabrication, structural and piping & static & rotatory equipments to achieve a quality goal and improvement in all stages
• Instrumental in preparing documentations & maintaining the quality & inspection record (WPS, PQR, WQR, DPR, Mechanical Test Record)
• Performed material & NDT Inspection before welding (Cutting, Weld joint Preparation & Fit up Pre-heat Check), during welding (welding parameter, inter pass temp, process), after final (weld visual, final inspection, NDT inspection, PWHT, weld profile, etc),
• Formulated Weld Map, updated & reviewed LHS and weekly reviewing welder performance
• Accountable for reviewing Material test Certificate (MTC) of raw materials, consumables, rolled section, plates, gratings, cladding sheet, etc.
• Oversaw the inspection of:
o Rotary (FBD PUMP, Motor, Hydro Coupling, CCW Pump, CEP, CTP and other Pumps & Motor, etc.) and static equipments (Condensate Storage Tank, LP Heater, Dearater, Condenser, PHE, THE)
o Electrode Baking, Pre-heat, Inter-pass Temp and PWHT controlling & inspection
• Efficiently developed piping loop clearance document like fit-up weld visual report NDT report for hydro testing, water fill test, pneumatic test for nozzle pad in tanks, vessel, etc.
• Adeptly prepared RFI reviewing & closing NCR and daily request for NDT coordination with client, vendor & TPI
• Deftly conducted weekly training of the welders on Welding
• Instrumental in managing site, t handling the manpower, vendor & contractor as well as generating bills as per JMS coordination with client
• Accountable for reviewing Material Test Certificate, HT Certificate, Critical Inspection Report, Welding Electrode Batch Certificate, etc.
• Carried out the activities related to QA / QC Support QAP, ITP, to production achieving a quality goal and improving the stages:
o Fabrication Piping, Structural, Sheet Metal, Tanks, CS, SS, 304, 316, 316L, Duplex
• Significantly involved in inspecting materials through PMI (Positive Material Identification)
• Liaised with the Engineering Department and Contractors for solving of drawing problems
• Actively involved in quality controlling as per QAP & Standard Inspection & Coordination with TPI
• Accountable for improving, maintaining and implementing the quality manual, procedures, PDI, checklists and audit schedule to include both project and discipline audits
• Performed root-cause analysis, field failure analysis, non-conformities and inspection reports to establish corrective and preventive action
Trainee