QA/QC Engineer
Nico International
مجموع سنوات الخبرة :23 years, 11 أشهر
Monitored and ensured the QMS policies and handled for internal and external audits.
Qualified PQR, preparation of WPS and structural and mechanical repair plans / method statements.
Prepared procedures, method statements, work instructions for all mechanical, structural, installation and testing for further submission to class and client.
Trained of technicians for various structural and mechanical functions and maintaining training records and matrix.
Maintained and monitored KPI and directly dealt with customer complaints, vendor registration and deviations.
Prepared investigation reports and NCR for structural and mechanical issues.
Involved in offshore all type of structural & mechanical repairs including two strokes ME calibration and O/H for VLCC.
Managed the docking structural, mechanical repairs and modifications for steel and Aluminum boats.
Handled the Shut downs in Power plants, Water plants, Refineries crusher sites and other industries.
Monitored the workshop activities (servicing and overhauling of 4 stroke engines and other mechanical / electrical equipment’s including machining and testing as mentioned below).
Oversaw the mechanical and fuel shops for fuel pumps and governors overhaul.
Executed projects in refineries, power plants and SWRO plants.
Prepared shaft line alignment & line boring procedures and implemented successfully in present company.
Responsible for attending enquiries from power plant (FAPCO-F2), Refinery and other crusher sites in Fujairah.
Actively involved in quotation in order to avoid surprises regarding cost and cost control and to ensure positive revenue on estimation.
Took care of complete W/S activities when W/S I/C are on leave.
Responsible for :
o Structural and Mechanical installation and testing.
o Commissioning of ME, AE, EDG all deck machinery, lifting and telecommunication appliances.
o Installation and commissioning of all type of cargo and fuel lines.
Involved in installation and commissioning of all type LSA, FFA, Fixed FF system and CO2 system.
Responsible for sea trials and load testing and monitored and ensured the QMS policies.
Handled for internal and external audits. Arranging SITE visits, progress review meetings, NCR clarification and rectifications, ITP, QAP, qualifying PQR and preparing WPS.
Trained welders for various procedures and mix weld procedures.
Monitored and updated welder qualifications with classification societies.
Monitored and controlled QHSE personals and QHSE performance of the Organization.
Coordinated with third party in order to ensure Compliance to the Statutory and regulatory requirements as per international codes and flag rules.
Handled the setting & implementing of QHSE Objectives, Targets & Management Programs and thereby ensuring continual improvement.
Prepared technical proposal including statements, planning inputs, data sheets, techno-commercial qualifications in coordination with relevant departments.
Monitored of four stroke engines overhaul and testing including calibration of various parts, recommend the requirement of repair or replacement as per OEM guidelines.
Dismantled and prepared of repair and calibration report for all ship system, system fittings and equipment.
Monitored installation, maintenance and revalidation of LSA, fixed and portable FFA MARPOL recommendation.
Installation and alignment of Main Engine, Auxiliary Engines, Shaft Generators, Pumps, Sewage Treatment Plant, Pressure Testing and Load testing of Towing Winch, Deck Crane, shark Jaws, Windlass and Capstan.
Involved in the Commissioning of Main Engine and Generators, All Pumps and Systems (Bilge System, Sea wage Treatment plants installation and commissioning, Ballast System, Fire System, Fi-Fi and External Spray Water System, Fuel Oil and Lube Oil System, Fuel and Fresh Water Cargo System, Compressed Air and CO2 System, Bulk Handling and Liquid Mud System, Fuel Oil and Lube Oil Purifiers) including Oily Water Separators and Shafting.
Project: Nuclear Submarine (Submarine Overseeing Team) - 2003 to 2006
QA/QC Engineer as client rep., Yard: L&T (ASME SEC IX, VIII Div. I & V)
Responsible for fabrication of pressure hull, outer hull, machinery foundation machining of penetrations, Installation and Testing of weldments and pressure proof structures including all LSA and FFA and fixed firefighting systems.
Project: Nuclear Submarine (Ship Building Center) || Sr. Engineer operations: Yard: L&T (ASME SEC IX, VIII Div. I & V) -2006 to 2009
Responsible Monitored of all documentation related to operations, NDT, structural testing and project planning.
Involved in the interpretation, approvals & implementation of drawing change requirements based on SITE requirementsfor fabrication of structures and foundations including machined penetrations.
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Presentation of progress and progress matrix. Responsible for all type of structural and tanks installation, testing, volumetric analysis and strain gauging.
Project: Nuclear Submarine|| Sr.QA/QC Engineer Overseeing Team North Yard -2009 to 2012
Was responsible for structural and mechanical installation and testing.
Overall in charge for detailing and monitoring of QHSE department for the entire project and yard firefighting and safety arrangement.
Ensured the QMS policies, handled internal and external audits. Arranged SITE visits, progress review meetings, NCR clarification and rectifications, ITP, QAP, qualifying PQR and preparing WPS.
Trained welders for various procedures and mix weld procedures.
Monitored and updated welder qualifications with classification societies.
Presented on optical instruments like dumpy level and Lieca for (level checking, inclination and OOC).
Process control and established the material inspection, color coding, traceability and fabrication procedures including dry surveys and dispatch inspections.