Sr. Inspection & Expediting Engineer
Global Inspection services
Total years of experience :15 years, 9 Months
Career Profile:
• Having experience in Inspection and Expediting of Equipments i.e. (Pressure and Non Pressure Parts) at different vendor locations all over India.
• Demonstrated sound technical knowledge and extensive experience in welding processes like SMAW, SAW, GTAW, GMAW and FCAW etc., materials, welding and fabrication methods.
• Demonstrated capability in preparation of WPS, selection of welding consumables, ability to undertake weldment failure analysis; welding related problems diagnosis and solutions; qualification of welders.
• Well experienced with preparation and implementation of Inspection and test plan (ITP), Project specific QC Procedures, and WPS/PQR/WPQ.
• Conducting Internal Audits (QMS).
Indian Inspection Services Private Ltd (IISPL) - Hyderabad.
* Worked as a "Inspection and Expediting Engineer” from September -2011 to May 2014.
Equipments Inspected as per ASME section (ii, v, viii, ix) ASTM, TEMA, ASNT, API, EN, BS
AWS D1.1 Standards respectively like Pressure Vessels, Heat Exchangers, Storage Tanks, Reactors, Receivers, HP & LP Heaters, PP/FRP Storage Tanks, Chimney, Valves, Pipes, Flanges, Screw Conveyors, Belt Conveyors, Drag Chain Conveyors, Klin Tyre Shell, Mill Shell, EOT Cranes, Telescopic chutes, Shafts, Motor-Gear Box, Bearing Housings, Gas Regulators, Roller Press Frame, Torque supports, Roto air Lock Valve, Fittings, Centrifugal Blowers, Process Fans, Coal Bunkers & Hoppers, Ducts, Mechanical Dust Collectors, Ducts, Beams, Columns, Bucket Elevators, Table Feeders, Silos, Panels, Collecting Electrodes, Purlins, Elbows, Expansion Bellows, Dampers, Manual & Pneumatic Sliding Gates, Discharge Chute etc.,
Inspection activities:
Documents Verification like Purchase order, Technical Specifications, Review of Drawings, QAP Drawings approvals, Verifying QA/QC procedures/ welding procedures / Welder Qualification records & Calibration of Welding Equipments and Measuring Instruments.
• Raw Material Inspection.
• Witnessing Destructive test.
• Witnessing PMI test.
• Witnessing Welder qualification.
• Dish Ends Inspection.
• Stage wise Fit-up Inspections.
• Visual and Dimensional inspection before welding.
• Monitoring welding parameters with respect to WPS during welding.
• Visual and Dimensional inspection after welding.
• Inspection of Machining Items.
• Interpretation and Evaluation of RT/UT/MPT/DPT with respect to code.
• Monitoring and review of Heat Treatment and PWHT/SR chart.
• Witnessing Static and Dynamic Balancing of a rotating equipments.
• Witnessing MRT and performance test of a rotating equipments.
• Trail run inspection at load & No load conditions.
• Spark-Testing for glass lined and Rubber Lining equipment's.
• Witnessing Hydrostatic & Pneumatic Pressure Test.
• Surface Preparation Inspection.
• Painting Inspection.
• Coordinating and carrying out the Joint inspection with client Inspectors.
• Packing Inspection.
• Preparation of Inspection Report.
• Preparation of Final Release Note.
• Container stuffing inspection.
Vendor Evaluation.
* Worked as a "QC Engineer" from July-2010 to September-2011.
Manufactures & supply of Carbon Steel & Stainless steel equipment's like Accumulators of welded type, Bladder type, Diaphragm type and Piston type Accumulators respectively at different Pressures and Temperatures.
Filters like Simplex Filters, Duplex Filters, Return line Filters at different flow rates, Pressures, Filtration grade and Media for hydraulic pumps & power packs.
RAW MATERIAL - INPROCESS - PAINTING - PACKING INSPECTION
* Worked as a "QC Engineer" form June 2008 to July 2010.
Manufacturers and supply of Glass lined Carbon steel & Stainless steel equipment's like Pressure Vessels, Reactors, Receivers, Heat exchangers, Condensers, Coolers, Valves like Flush bottom valves, Conical dryers, Agitated Nutsche filters, Storage tanks( Horizontal & Vertical), Distillation columns, Agitators, Thermo wells, Baffles, Propellers, Piping and Structural to provide total customer satisfaction.
Scope of work:
• Welder Qualification & Preparation of WPS
• Preparation of QAP/ITP
• Raw Material Inspection
• Dish ends Inspection
• Stage wise Fit-up's Inspection (L & C-Seams; Nozzles Fit-up's)
• Destructive and Nondestructive Inspection.
• RT Films Interpretation
• Visual welding Inspection.
• Inspection of machining items.
• Glass Lining Inspection
• Final Dimensional Inspection after weldings.
• Inspection of Bought out items.
• Hydrostatic & Pneumatic pressure test.
• Trail run Inspection
• Surface preparation and Painting Inspection
• Pre Dispatch Inspection.
• Preparation of stage wise Internal Inspection Reports/Quality Dossier.
• Co-ordination with Client/TPI.