Ramsis Lahmadi

• Implemented Lean tools (5S, Standard Work, PDCA, Pareto, SPC,
Visual Management) across 3 production zones.
• Reduced non-conformity rate from ~70% to 8% by process
stabilization, operator training, and control plans.
• Improved First Pass Yield by ~45% and reduced rework time by
~60%.
• Developed and reviewed daily/weekly KPI dashboards (scrap,
FPY, cycle time, OEE) using ERP/MES data.
• Engineered solutions (Machines, processes), from prototyping to
standardizing, to facilitate work, and reduce scrap.

• Led Lean Manufacturing deployment across three automotive production
zones, implementing 5S, PDCA, Standard Work, SPC, Pareto Analysis, and
Visual Management.
• Reduced production non-conformities from 70% to 8% through root cause
analysis, process optimization, and operator training.
• Increased First Pass Yield (FPY) by 45% while reducing rework time by
60% through continuous improvement initiatives.
• Developed KPI dashboards (OEE, FPY, scrap, downtime, productivity, and
cycle time) using ERP/MES data to support data-driven decision-making.
• Standardized production processes and implemented

• Managed serial production of ambient lighting components for
Audi A3 & Q3.
• Monitored KPIs (output, scrap, cycle time, OEE) and led corrective
actions, increasing line efficiency by ~25%.
• Reduced scrap rate by ~20% through parameter optimization and
standardization.
• Planned production orders in ProAlpha ERP / MES, improving
on-time delivery to >65%.
R&D / Prototyping

• Managed serial production of automotive ambient lighting components for
Audi A3 and Audi Q3, ensuring compliance with quality, safety, and
production targets.
• Monitored and analyzed production KPIs (output, OEE, cycle time, scrap),
increasing line efficiency by 25% through Lean initiatives and corrective
actions.
• Reduced production scrap by 20% through process optimization and work
standardization.
• Planned and monitored production orders using ProAlpha ERP/MES,
improving on-time delivery performance to over 65%.
• Collaborated with quality, logistics, and maintenance teams to ensure
stable production and continuous operational improvement.

• Designed and developed solar-powered bicycles and cargo tricycles,
integrating chassis, drivetrain, battery, and solar systems.
• Performed mechanical design and structural simulations using SolidWorks,
CATIA V5, and Fusion 360, reducing vehicle weight by 15% while
maintaining structural integrity.
• Selected and integrated motors, controllers, batteries, and transmission
systems based on performance and reliability requirements.
• Planned and executed validation testing (road, load, endurance, and
thermal), completing 500+ km of testing to improve system reliability.
• Produced technical documentation, including BOMs, engineering drawings,
wiring diagrams, and validation reports, reducing prototype iteration time
by 30%.