Mechanical Maintenance Engineer
M.a. Kharafi And Sons Group
Total years of experience :12 years, 5 Months
Sulaibiya Waste Water Treatment and Reclamation Plant (WWT&RP).
• Responsible for ensuring that all plant personnel and plant objectives are in alignment with client requirements.
• Administer the plants’ Safety, Operations, Maintenance, Administrative, Training and Environmental QA/QC programs to assure the safe, efficient, and reliable operation of the plant.
• Manage and oversee the performance of planned and unplanned plant outages.
• Implement training and qualification programs to assure that plant procedures are understood and properly followed by all plant personnel.
• Conduct periodic reviews of plant policies and procedures to assure that they reflect current plant operating requirements.
• Verify that the certification status of affected operation and maintenance personnel is maintained current.
• Oversee the preparation of required client and utility reports, budgets, environmental compliance reports, etc.
• Directs, coordinates, and technically supports to sustain asset integrity and reliability of the project.
• Prepare complete project mechanical documents and reports.
• Assigns tasks to and directs engineers, technicians and administrative staff.
• Prepares mechanical budget plan and schedules for the project.
• Assists with proposals and offers to achieve professional maintenance as per standards & OEM.
• Interacts with clients, suppliers, contractors and sub-contractors.
• Attends project meetings and presents mechanical maintenance aspects.
• Provide essential coordination, technical support and advice to the mechanical Section Head.
West Damietta Power Plant Phase I and II │ 8 X 125 MW Gas Turbine Units │ GE Frame 9E.
Jan, 2016 - Aug, 2016.
Hot Gas Path Inspection HGPI for three GE Gas Turbine Units frame 9E.
Corrective maintenance of rotating and static equipment.
Improve & Update the preventive maintenance:
1. Turbines and its auxiliaries.
2. Balance of Plant systems BOP (Water Treatment Plant, Waste Water Treatment Plant, Firefighting system, Emergency diesels).
Dec, 2014 - Dec, 2015.
Follow up construction activities (West Damietta Power Plant Fast track Project Phase II│4X125 MW GE Gas Turbine Units):
1. Gas Turbine Installation: spindle check, turbine fixed point check, base plate contact check, pre and final alignment.
2. Water treatment and Waste water (oily & sanitary) installation plants.
3. Ensures the quality records, acceptance certificates, mechanical completion certificates and the documentation for specific systems are prepared and collated in accordance with project requirements.
4. The completion of as-built turnover documentation.
5. Ensure that all inspection reports are accurate and that all attached documents are current status.
6. Review work procedures and method statements for compliance with good work
practices and our company contract specializations.
Follow up commissioning activities (West Damietta Power Plant Fast track Project Phase II│4X125 MW GE Gas Turbine Units):
1. Commissioning and Pre commissioning tests Blowing, Flushing, Operational Check Out and Hydrostatic Tests for: Oil System│Gas Fuel System│Fuel Oil System│Cooling Water System.
2. Firefighting commissioning and start up.
3. HVAC system installation, testing and commissioning.
Review proposals and contracts (Technical study)
1. Technical review of GE proposal about AGP modification
2. Comprehensive review of the West Damietta Power Plant Fast track Project Phase
II│4X125 MW GE Gas Turbine Units contract (GE & Orascom Construction Consortium) and extract the important and vital points.
3. Attending meetings with contractors to discuss outstanding issues.
April, 2013 - Dec, 2014.
Modifications of 4 GE Gas Turbine Units frame 9E from Standard combustors to DLN-1 combustors.
Combustion Inspection CI for 4 GE Gas Turbine Units frame 9E.
Corrective maintenance of rotating and static equipment.
Improve & Update the preventive maintenance:
1. Turbines and its auxiliaries.
2. Balance of Plant systems BOP (Water Treatment Plant, Waste Water Treatment Plant, Firefighting system, Emergency diesels).
Corrective and Preventive maintenance of HVAC systems.
Work to find solutions to the failures and get to the root cause.
Develop technical specifications of the tender bids.
Prepare monthly reports for Corrective and Preventive maintenance and
Review spare parts lists needed.
West Damietta Power Plant Phase I │ 4 X 125 MW 9E GE Gas Turbine Units.
1. Operating the gas turbine is mainly through the Human-Machine Interface (HMI) using
the command and automatic sequences
2. Record the events (Date, time and meters, Operation phases, Alarms and trips, Special
notes, Instructions, Parameter readouts)
3. Keeping the original state of the installation includes the following (Cleanliness of
equipment, Fluid levels, Condition of filters, Instrumentation, Behavior change, and
signaling)
4. Monitor and analysis of the parameters.