Rancy  Mathew, Plant Coordinator

Rancy Mathew

Plant Coordinator

CAT Group International Ltd

Lieu
Arabie Saoudite - Riyad
Éducation
Baccalauréat, Mechanical Engineering
Expérience
25 years, 7 Mois

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Expériences professionnelles

Total des années d'expérience :25 years, 7 Mois

Plant Coordinator à CAT Group International Ltd
  • Arabie Saoudite - Dammam
  • Je travaille ici depuis mai 2022

• Developing maintenance plans and implementing them.
• Ensuring quality control standards are consistently met as per Aramco Standard. Keeping track of supply and material inventories.
• Purchasing any equipment, tools, or materials that may be required. Updating maintenance logs for all machinery.
• Establishing protocols for non-mechanical maintenance.
• Ensuring basic tools and machinery are in working order by performing regular inspections. Assessing procedures in PMV Section.
• Fleet Activities.
• PM/CM Activities For PMV.
• Implement ERP report.
• Aramco Certified Safety Orientation.
• Material Requisition.
• Maintain Preventive and Corrective Maintenance Record of heavy- equipment's as well as transport vehicle.
• Maintain Health and Safety Work Environments as based on Aramco Terms and condition. Track FOL Consumption.
• Implementing training programs for all personnel working in PMV department. Monthly cost control report for PMV department.
• Control of spare-parts issues, and consumables.
• Tamil Fluent Arabic Intermediate
• Tracking validity of all cranes, equipment, and vehicles licenses.
• Implementation of all Company procedures within PMV department especially PMV related procedures.
• Monitoring operation of all company's equipment and miscellaneous service equipment to ensure optimal deployment.
• Monitoring frequency of equipment inspection as based on Aramco terms and condition to ensure third Party and ISO Certification requirements are met.
• Maintaining plant market knowledge and contacts to keep up with developments, obtains realistic offers for evaluation and approve purchases within level of delegated authority.
• Operated machinery to achieve targets while following regulations. Wrote reports outlining project progress and results.
• Cleaned work areas and equipment to maintain

General Manager Operations à R Engineering Group of company
  • Inde - Pune
  • août 2016 à avril 2022

● Ensure all operations are carried out in an appropriate, cost-effective way.
● Improve operational management systems, processes, and best practices.
● Purchase materials, plan inventory and oversee warehouse efficiency.
● Help the organization’s processes remain legally compliant.
● Formulate strategic and operational objectives.

● Examine financial data and use it to improve profitability.
● Manage budgets and forecasts.
● Perform quality controls and monitor production KPIs.
● Recruit, train and supervise staff.
● Find ways to increase the quality of customer service.
● Excellent communication skills
● Leadership ability
● Outstanding organizational skills
● Implemented several measures to identify deformities, malfunctions, or other abnormalities such as fitment issue, rust issue in parts, wrong part fitment issues and packing damage issue in parts / components / products.
● Reduced the rejection rate by 90% (please quantify) and incidence of defects by 100% through measures such as rust reworking of packaging optimizations.

Asst General Manager Operations for Plant à Al Arabia Mfg. Company (Mfg. of GMC Vehicle)
  • Arabie Saoudite - Riyad
  • juillet 2012 à juillet 2016

● Concentrate on daily Production Report.
● Concentrate on daily Production planning and production control sheet.
● Monitor the performance of manpower and motivate them to accomplish more.
● Preparation of production plan and implementing the production specified period.
● Monitoring the regular production trouble shooting & inventory control management while planning and conceptualizing the strategies for the accomplishment of production target within a specific time and quality parameter.
● Ensure That Raw Material are available as per production Requirement.
● Handling in House Problem analysis, preparation & customer complaint analysis.
● Ensure manpower are being efficiently and effectively utilized to improve productivity.
● Capable of conducting root cause analysis to evolve quick breakdown solution.
● Rectifying solutions for quality problems at suppliers end, taking adequate measures to ensure compliance with quality Standard also implementing fool proof quality assurance methods to ensure defect-free supplies.
● Organizing weekly conference &telephone conference meeting with parent companies for the critical parts.
● Taking follow-up with Coordinator and Logistic steam /Department for observing the cut-off batch
● Contributing in in house sorting, rework activity steering.
● Guiding suppliers regarding quality standards as well as imparting training on Production Systems
● Managing monthly budget provision for third party and rework suppliers
● Creating supplier chargeback as per group guideline for delivering defective parts

Plant Operation Manager à Automobile Corporation Goa Ltd -TATA MOTORS LTD
  • Inde - Pune
  • octobre 1998 à juin 2012

● Concentrate on daily Production Report.
● Concentrate on daily Production planning and production control sheet.
● Monitor the performance of manpower and motivate them to accomplish more.
● Preparation of production plan and implementing the production specified period.
● Monitoring the regular production trouble shooting & inventory control management while planning and conceptualizing the strategies for the accomplishment of production target within a specific time and quality parameter.
● Ensure That Raw Material are available as per production Requirement.
● Handling in House Problem analysis, preparation & customer complaint analysis.
● Ensure manpower are being efficiently and effectively utilized to improve productivity.
● Capable of conducting root cause analysis to evolve quick breakdown solution.
● Rectifying solutions for quality problems at suppliers end, taking adequate measures to ensure compliance with quality Standard also implementing fool proof quality assurance methods to ensure defect-free supplies.
● Organizing weekly conference &telephone conference meeting with parent companies for the critical parts.
● Taking follow-up with Coordinator and Logistic steam /Department for observing the cut-off batch
● Contributing in in house sorting, rework activity steering.
● Guiding suppliers regarding quality standards as well as imparting training on Production Systems
● Managing monthly budget provision for third party and rework suppliers
● Creating supplier chargeback as per group guideline for delivering defective parts

● Ensure all operations are carried out in an appropriate, cost-effective way.
● Improve operational management systems, processes, and best practices.
● Purchase materials, plan inventory and oversee warehouse efficiency.
● Help the organization’s processes remain legally compliant.
● Formulate strategic and operational objectives.

● Examine financial data and use it to improve profitability.
● Manage budgets and forecasts.
● Perform quality controls and monitor production KPIs.
● Recruit, train and supervise staff.
● Find ways to increase the quality of customer service.
● Excellent communication skills
● Leadership ability
● Outstanding organizational skills
● Implemented several measures to identify deformities, malfunctions, or other abnormalities such as fitment issue, rust issue in parts, wrong part fitment issues and packing damage issue in parts / components / products.
● Reduced the rejection rate by 90% (please quantify) and incidence of defects by 100% through measures such as rust reworking of packaging optimizations.

Éducation

Baccalauréat, Mechanical Engineering
  • à Anna University
  • juin 2024
Diplôme, Mechanical Engineering
  • à Karnatak University
  • mars 2024
Master, Operation Management
  • à United Business Institute
  • janvier 2024

Specialties & Skills

Workflow Analysis
Cost Reduction
Lean Manufacturing
Plant Layout
Mass Production
Operations Management
Materials
Logistics
Marketing
Operation
FORECASTING
MATERIAL REQUIREMENTS PLANNING
MFG/PRO (ERP)
PURCHASING
PRODUCTION MANAGEMENT
CONSUMABLES
CORRECTIVE MAINTENANCE
CHARGEBACK
INVENTORY CONTROL
MANAGEMENT SYSTEMS
OPERATIONS
PRODUCTION SYSTEMS
QUALITY ASSURANCE
ROOT CAUSE ANALYSIS
Problem Solving
Market Research
Marketing Management

Profils Sociaux

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Langues

Malayala
Expert
Hindi
Expert
Anglais
Expert
Arabe
Expert
Marathi
Expert
Tamil
Expert

Formation et Diplômes

Safety Orientation Plant , Equipment's & Project (Formation)
Institut de formation:
ARAMCO SAUDI ARABIA
Date de la formation:
August 2023
Production and plant Management (Formation)
Institut de formation:
TATA MOTORS LTD
Date de la formation:
March 1991

Loisirs

  • Flag Football