Electrical / Automation Control Supervisor and PLC / HMI Programmer
Delta Water Company-AGTHIA
مجموع سنوات الخبرة :20 years, 1 أشهر
Engineering Electrical Supervisor for maintenance, project designed and implementation for Plant utilities and production line machineries. Lead a team up to five technicians in the maintenance of plant process controls. Areas of control were Electrical facility (electrical power room) and utility equipment (boilers, air compressors, chillers, Distiller) and Process equipment (Water treatment, reverse osmosis, blow molding, labelers, filler, packaging and palletizing). Machines brands: Krones, Sidel, Meypack, Baumer, Procomac, Twinpack, Eurostar, Stratos and more.
Planned, scheduled and coordinated projects with internal customers, contractors and vendors.
Performed technical design review and approval, generated engineering documentation, monitored vendor system development and managed physical installation and commissioning.
Retrofit several machineries and control system from Engineering analysis, technical designed, implementation, until to project completion, that brought a profit to the company by increasing 20% line efficiency.
Responsible for project risk assessment and hazard identification.
Ensure all machinery and automated equipment comply with safety rules and policies established the company.
Project accomplishment like installation of new capacitor bank panel, distribution electrical panels, system integration for process control system, retrofitting control for motor control center.
Constant monitoring and evaluation to all KPI’s to ensure the whole team activities and behavior is on accurate focus to achieve its goals.
Planning and estimating budgets for projects and CAPEX.
Keeping and update program back up to ensure all SCADA, PLC, HMI and VFD’s, and servo drives running in good conditions. (Siemens step 7 and Omron PLC’s and HMI, Danfoss, SEW, ABB, Schneider, Mitsubishi, Yaskawa and more.
Continual Improvement and find innovative solution to improve process and equipment reliability and efficiency.
Troubleshooting and problem solving to major machine breakdowns.
Handled all maintenance and installation for electrical, equipment and facilities in all LPG and Petroleum Stations.
Maintaining safe, reliable and efficient system operations and Implement Best in Class equipment maintenance processes and practices.
Supervised and handle a group of technicians and electricians, responsible for executing the maintenance plans, and compliance with all company and government regulations.
Perform equipment and software evaluations for all areas of the operations.
Define performance standards, review outcome of performance goals and set future targets for technicians.
Providing documentation and training for low voltage electrical circuits, maintenance and troubleshooting training programs and seminars. Provide customer alarm handling documents including hazards, risks and training for on-site equipment.
Troubleshooting the causes of system operation variances and alarms, either directly or in conjunction with the in-house technician.
Work with some outside contractors and field technicians to coordinate field upgrades, changes and major maintenance activities utilizing standards.
Do technical inspection to all instrument and equipment to be purchase. Do Inventory to equipment and instrument spare parts.
Develop and manage department budgets including purchase of supplies, instrument and equipment.
Managed and organized the schedule of machine maintenance to ensure these are at optimum working conditions, improve machine uptime and efficiencies.
Predictive, preventive and corrective maintenance to all equipment including the installation and upgrading of hardware and software, servicing system unit in accordance to schedules, optimize and maximize up time of machinery to target set.
Designed and researched for equipment modification from its automation system, electrical and electronic system to improve the machine productivity and prevent any machine failure during on its actual operation.
Find the root cause to any problem encountered and find the best solutions to prevent it from occurring again.
Handling some projects from the design, planning and execution including the layouts for new equipment to be setup by the help of AutoCad software.
Supervising, assisting and provide trainings to machine operators and technicians in working and running with special products in special equipments for strict compliance of instructions and specifications.
Online debugging, troubleshooting and repairing to different electronic PCB test board using different electronic instrument like, oscilloscope, spectrum analyzer, multi tester and etc.
Hands on repairing of the circuit boards which not limited to soldering of different chips into PCB.
Industrial Automation, robotics and instrumentation